The Influence of Main Design Parameters on the Overall Cost of a Gearbox

This study is aimed at determining optimum partial gear ratios to minimize the cost of a three-stage helical gearbox. In this work, eleven input parameters were investigated to find their influence on the optimum gear ratios of the second and the third stages (<inline-formula> <math display...

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Main Authors: Ngoc-Pi Vu, Dinh-Ngoc Nguyen, Anh-Tung Luu, Ngoc-Giang Tran, Thi-Hong Tran, Van-Cuong Nguyen, Thanh-Danh Bui, Hong-Linh Nguyen
Format: Article
Language:English
Published: MDPI AG 2020-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/7/2365
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author Ngoc-Pi Vu
Dinh-Ngoc Nguyen
Anh-Tung Luu
Ngoc-Giang Tran
Thi-Hong Tran
Van-Cuong Nguyen
Thanh-Danh Bui
Hong-Linh Nguyen
author_facet Ngoc-Pi Vu
Dinh-Ngoc Nguyen
Anh-Tung Luu
Ngoc-Giang Tran
Thi-Hong Tran
Van-Cuong Nguyen
Thanh-Danh Bui
Hong-Linh Nguyen
author_sort Ngoc-Pi Vu
collection DOAJ
description This study is aimed at determining optimum partial gear ratios to minimize the cost of a three-stage helical gearbox. In this work, eleven input parameters were investigated to find their influence on the optimum gear ratios of the second and the third stages (<inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mn>2</mn> </msub> </mrow> </semantics> </math> </inline-formula> and <inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mn>3</mn> </msub> </mrow> </semantics> </math> </inline-formula>). To reach the goal, a simulation experiment was designed and implemented by a cost optimization program. The results revealed that in addition to the input parameters, their interactions also have important effects in which the total ratio gearbox ratio (<inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mi>t</mi> </msub> </mrow> </semantics> </math> </inline-formula>) and the cost of shaft (<inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>C</mi> <mi>s</mi> </msub> </mrow> </semantics> </math> </inline-formula>) have the most impact on <inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mn>2</mn> </msub> </mrow> </semantics> </math> </inline-formula> and <inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mn>3</mn> </msub> </mrow> </semantics> </math> </inline-formula> responses, respectively. Moreover, the proposed models of the two responses are highly consistent to the experimental results. The proposed regression equations can be applied to solve optimization cost problems.
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spelling doaj.art-1840f0484a244d72b21a540d952c06512023-11-19T20:10:35ZengMDPI AGApplied Sciences2076-34172020-03-01107236510.3390/app10072365The Influence of Main Design Parameters on the Overall Cost of a GearboxNgoc-Pi Vu0Dinh-Ngoc Nguyen1Anh-Tung Luu2Ngoc-Giang Tran3Thi-Hong Tran4Van-Cuong Nguyen5Thanh-Danh Bui6Hong-Linh Nguyen7Faculty of Mechanical Engineering, Thai Nguyen University of Technology, 3/2 street, Tichluong ward, Thai Nguyen City 251750, VietnamFaculty of Mechanical Engineering, Thai Nguyen University of Technology, 3/2 street, Tichluong ward, Thai Nguyen City 251750, VietnamFaculty of Mechanical Engineering, Thai Nguyen University of Technology, 3/2 street, Tichluong ward, Thai Nguyen City 251750, VietnamFaculty of Mechanical Engineering, Thai Nguyen University of Technology, 3/2 street, Tichluong ward, Thai Nguyen City 251750, VietnamFaculty of Mechanical Engineering, Nguyen Tat Thanh University, 300A Nguyen Tat Thanh Street, Ward 13, District 4, Ho Chi Minh City 754000, VietnamFaculty of Mechanical Engineering, University of Transport and Communications, Hanoi City 11512, VietnamFaculty of Mechanical Engineering, University of Transport and Communications, Hanoi City 11512, VietnamFaculty of Mechanical Engineering, Electric power University, 235 Hoang Quoc Viet Street, Hanoi City 122300, VietnamThis study is aimed at determining optimum partial gear ratios to minimize the cost of a three-stage helical gearbox. In this work, eleven input parameters were investigated to find their influence on the optimum gear ratios of the second and the third stages (<inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mn>2</mn> </msub> </mrow> </semantics> </math> </inline-formula> and <inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mn>3</mn> </msub> </mrow> </semantics> </math> </inline-formula>). To reach the goal, a simulation experiment was designed and implemented by a cost optimization program. The results revealed that in addition to the input parameters, their interactions also have important effects in which the total ratio gearbox ratio (<inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mi>t</mi> </msub> </mrow> </semantics> </math> </inline-formula>) and the cost of shaft (<inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>C</mi> <mi>s</mi> </msub> </mrow> </semantics> </math> </inline-formula>) have the most impact on <inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mn>2</mn> </msub> </mrow> </semantics> </math> </inline-formula> and <inline-formula> <math display="inline"> <semantics> <mrow> <msub> <mi>u</mi> <mn>3</mn> </msub> </mrow> </semantics> </math> </inline-formula> responses, respectively. Moreover, the proposed models of the two responses are highly consistent to the experimental results. The proposed regression equations can be applied to solve optimization cost problems.https://www.mdpi.com/2076-3417/10/7/2365gearboxgear ratiooptimum gearbox designthree-stage helical gearbox
spellingShingle Ngoc-Pi Vu
Dinh-Ngoc Nguyen
Anh-Tung Luu
Ngoc-Giang Tran
Thi-Hong Tran
Van-Cuong Nguyen
Thanh-Danh Bui
Hong-Linh Nguyen
The Influence of Main Design Parameters on the Overall Cost of a Gearbox
Applied Sciences
gearbox
gear ratio
optimum gearbox design
three-stage helical gearbox
title The Influence of Main Design Parameters on the Overall Cost of a Gearbox
title_full The Influence of Main Design Parameters on the Overall Cost of a Gearbox
title_fullStr The Influence of Main Design Parameters on the Overall Cost of a Gearbox
title_full_unstemmed The Influence of Main Design Parameters on the Overall Cost of a Gearbox
title_short The Influence of Main Design Parameters on the Overall Cost of a Gearbox
title_sort influence of main design parameters on the overall cost of a gearbox
topic gearbox
gear ratio
optimum gearbox design
three-stage helical gearbox
url https://www.mdpi.com/2076-3417/10/7/2365
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