In Vitro-In Silico Tools for Streamlined Development of Acalabrutinib Amorphous Solid Dispersion Tablets

Amorphous solid dispersion (ASD) dosage forms can improve the oral bioavailability of poorly water-soluble drugs, enabling the commercialization of new chemical entities and improving the efficacy and patient compliance of existing drugs. However, the development of robust, high-performing ASD dosag...

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Main Authors: Deanna M. Mudie, Aaron M. Stewart, Jesus A. Rosales, Molly S. Adam, Michael M. Morgen, David T. Vodak
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Pharmaceutics
Subjects:
Online Access:https://www.mdpi.com/1999-4923/13/8/1257
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author Deanna M. Mudie
Aaron M. Stewart
Jesus A. Rosales
Molly S. Adam
Michael M. Morgen
David T. Vodak
author_facet Deanna M. Mudie
Aaron M. Stewart
Jesus A. Rosales
Molly S. Adam
Michael M. Morgen
David T. Vodak
author_sort Deanna M. Mudie
collection DOAJ
description Amorphous solid dispersion (ASD) dosage forms can improve the oral bioavailability of poorly water-soluble drugs, enabling the commercialization of new chemical entities and improving the efficacy and patient compliance of existing drugs. However, the development of robust, high-performing ASD dosage forms can be challenging, often requiring multiple formulation iterations, long timelines, and high cost. In a previous study, acalabrutinib/hydroxypropyl methylcellulose acetate succinate (HPMCAS)-H grade ASD tablets were shown to overcome the pH effect of commercially marketed Calquence in beagle dogs. This study describes the streamlined in vitro and in silico approach used to develop those ASD tablets. HPMCAS-H and -M grade polymers provided the longest acalabrutinib supersaturation sustainment in an initial screening study, and HPMCAS-H grade ASDs provided the highest in vitro area under the curve (AUC) in gastric to intestinal transfer dissolution tests at elevated gastric pH. In silico simulations of the HPMCAS-H ASD tablet and Calquence capsule provided good in vivo study prediction accuracy using a bottom–up approach (absolute average fold error of AUC<sub>0-inf</sub> < 2). This streamlined approach combined an understanding of key drug, polymer, and gastrointestinal properties with in vitro and in silico tools to overcome the acalabrutinib pH effect without the need for reformulation or multiple studies, showing promise for reducing time and costs to develop ASD drug products.
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spelling doaj.art-184cec856c934b98b8bbbecf586d8fd12023-11-22T09:15:04ZengMDPI AGPharmaceutics1999-49232021-08-01138125710.3390/pharmaceutics13081257In Vitro-In Silico Tools for Streamlined Development of Acalabrutinib Amorphous Solid Dispersion TabletsDeanna M. Mudie0Aaron M. Stewart1Jesus A. Rosales2Molly S. Adam3Michael M. Morgen4David T. Vodak5Global Research & Development, Lonza, Bend, OR 97703, USAGlobal Research & Development, Lonza, Bend, OR 97703, USAGlobal Research & Development, Lonza, Bend, OR 97703, USAGlobal Research & Development, Lonza, Bend, OR 97703, USAGlobal Research & Development, Lonza, Bend, OR 97703, USAGlobal Research & Development, Lonza, Bend, OR 97703, USAAmorphous solid dispersion (ASD) dosage forms can improve the oral bioavailability of poorly water-soluble drugs, enabling the commercialization of new chemical entities and improving the efficacy and patient compliance of existing drugs. However, the development of robust, high-performing ASD dosage forms can be challenging, often requiring multiple formulation iterations, long timelines, and high cost. In a previous study, acalabrutinib/hydroxypropyl methylcellulose acetate succinate (HPMCAS)-H grade ASD tablets were shown to overcome the pH effect of commercially marketed Calquence in beagle dogs. This study describes the streamlined in vitro and in silico approach used to develop those ASD tablets. HPMCAS-H and -M grade polymers provided the longest acalabrutinib supersaturation sustainment in an initial screening study, and HPMCAS-H grade ASDs provided the highest in vitro area under the curve (AUC) in gastric to intestinal transfer dissolution tests at elevated gastric pH. In silico simulations of the HPMCAS-H ASD tablet and Calquence capsule provided good in vivo study prediction accuracy using a bottom–up approach (absolute average fold error of AUC<sub>0-inf</sub> < 2). This streamlined approach combined an understanding of key drug, polymer, and gastrointestinal properties with in vitro and in silico tools to overcome the acalabrutinib pH effect without the need for reformulation or multiple studies, showing promise for reducing time and costs to develop ASD drug products.https://www.mdpi.com/1999-4923/13/8/1257acalabrutinibamorphous solid dispersionbioavailability enhancementacid reducing agentproton pump inhibitorkinase inhibitor
spellingShingle Deanna M. Mudie
Aaron M. Stewart
Jesus A. Rosales
Molly S. Adam
Michael M. Morgen
David T. Vodak
In Vitro-In Silico Tools for Streamlined Development of Acalabrutinib Amorphous Solid Dispersion Tablets
Pharmaceutics
acalabrutinib
amorphous solid dispersion
bioavailability enhancement
acid reducing agent
proton pump inhibitor
kinase inhibitor
title In Vitro-In Silico Tools for Streamlined Development of Acalabrutinib Amorphous Solid Dispersion Tablets
title_full In Vitro-In Silico Tools for Streamlined Development of Acalabrutinib Amorphous Solid Dispersion Tablets
title_fullStr In Vitro-In Silico Tools for Streamlined Development of Acalabrutinib Amorphous Solid Dispersion Tablets
title_full_unstemmed In Vitro-In Silico Tools for Streamlined Development of Acalabrutinib Amorphous Solid Dispersion Tablets
title_short In Vitro-In Silico Tools for Streamlined Development of Acalabrutinib Amorphous Solid Dispersion Tablets
title_sort in vitro in silico tools for streamlined development of acalabrutinib amorphous solid dispersion tablets
topic acalabrutinib
amorphous solid dispersion
bioavailability enhancement
acid reducing agent
proton pump inhibitor
kinase inhibitor
url https://www.mdpi.com/1999-4923/13/8/1257
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