Optimization of Friction Stir Welding Process Parameters to joint 7075-T6 Aluminium Alloy by Utilizing Taguchi Technique

In this study, a 3 mm thickness 7075-T6 aluminium alloy sheet was used in the friction stir welding process. Using the design of experiment to reduce the number of experiments and to obtain the optimum friction stir welding parameters by utilizing Taguchi technique based on the ultimate tensile test...

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Main Authors: Abbas Akram Abbas, Hazim Hattem Abdulkadhum
Format: Article
Language:English
Published: University of Baghdad 2019-05-01
Series:Journal of Engineering
Subjects:
Online Access:http://joe.uobaghdad.edu.iq/index.php/main/article/view/852
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author Abbas Akram Abbas
Hazim Hattem Abdulkadhum
author_facet Abbas Akram Abbas
Hazim Hattem Abdulkadhum
author_sort Abbas Akram Abbas
collection DOAJ
description In this study, a 3 mm thickness 7075-T6 aluminium alloy sheet was used in the friction stir welding process. Using the design of experiment to reduce the number of experiments and to obtain the optimum friction stir welding parameters by utilizing Taguchi technique based on the ultimate tensile test results. Orthogonal array of L9 (33) was used based on three numbers of the parameters and three levels for each parameter, where shoulder-workpiece interference depth (0.20, 0.25, and 0.3) mm, pin geometry (cylindrical thread flat end, cylindrical thread with 3 flat round end, cylindrical thread round end), and thread pitch (0.8, 1, and 1.2) mm) this technique executed by Minitab 17 software. The results showed that the optimum friction stir welding parameters were 0.25 mm shoulder-workpiece interference depth, cylindrical thread flat end pin shape, 1.2 mm thread pitch depending on the S ̸ N ratio and ANOVA analysis and the welding efficiency was 93.3% based on the ultimate tensile stress.
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spelling doaj.art-1865b76c880b4d42bd90f9cce96c1cfb2023-09-03T01:44:57ZengUniversity of BaghdadJournal of Engineering1726-40732520-33392019-05-0125510.31026/j.eng.2019.05.01Optimization of Friction Stir Welding Process Parameters to joint 7075-T6 Aluminium Alloy by Utilizing Taguchi TechniqueAbbas Akram Abbas0Hazim Hattem Abdulkadhum1College of Engineering-University of BaghdadGeneral Directorate of Vocational Education - Ministry of EducationIn this study, a 3 mm thickness 7075-T6 aluminium alloy sheet was used in the friction stir welding process. Using the design of experiment to reduce the number of experiments and to obtain the optimum friction stir welding parameters by utilizing Taguchi technique based on the ultimate tensile test results. Orthogonal array of L9 (33) was used based on three numbers of the parameters and three levels for each parameter, where shoulder-workpiece interference depth (0.20, 0.25, and 0.3) mm, pin geometry (cylindrical thread flat end, cylindrical thread with 3 flat round end, cylindrical thread round end), and thread pitch (0.8, 1, and 1.2) mm) this technique executed by Minitab 17 software. The results showed that the optimum friction stir welding parameters were 0.25 mm shoulder-workpiece interference depth, cylindrical thread flat end pin shape, 1.2 mm thread pitch depending on the S ̸ N ratio and ANOVA analysis and the welding efficiency was 93.3% based on the ultimate tensile stress.http://joe.uobaghdad.edu.iq/index.php/main/article/view/852friction stir welding, AA7075, Taguchi technique, design of experiment, tool shape
spellingShingle Abbas Akram Abbas
Hazim Hattem Abdulkadhum
Optimization of Friction Stir Welding Process Parameters to joint 7075-T6 Aluminium Alloy by Utilizing Taguchi Technique
Journal of Engineering
friction stir welding, AA7075, Taguchi technique, design of experiment, tool shape
title Optimization of Friction Stir Welding Process Parameters to joint 7075-T6 Aluminium Alloy by Utilizing Taguchi Technique
title_full Optimization of Friction Stir Welding Process Parameters to joint 7075-T6 Aluminium Alloy by Utilizing Taguchi Technique
title_fullStr Optimization of Friction Stir Welding Process Parameters to joint 7075-T6 Aluminium Alloy by Utilizing Taguchi Technique
title_full_unstemmed Optimization of Friction Stir Welding Process Parameters to joint 7075-T6 Aluminium Alloy by Utilizing Taguchi Technique
title_short Optimization of Friction Stir Welding Process Parameters to joint 7075-T6 Aluminium Alloy by Utilizing Taguchi Technique
title_sort optimization of friction stir welding process parameters to joint 7075 t6 aluminium alloy by utilizing taguchi technique
topic friction stir welding, AA7075, Taguchi technique, design of experiment, tool shape
url http://joe.uobaghdad.edu.iq/index.php/main/article/view/852
work_keys_str_mv AT abbasakramabbas optimizationoffrictionstirweldingprocessparameterstojoint7075t6aluminiumalloybyutilizingtaguchitechnique
AT hazimhattemabdulkadhum optimizationoffrictionstirweldingprocessparameterstojoint7075t6aluminiumalloybyutilizingtaguchitechnique