Effect of ultrasonic vibration on residual stress in plasma cladding of iron-based alloy
To explore the effect of ultrasonic vibration power and frequency on the residual stress of single-channel iron-based alloy plasma cladding, the single-factor ultrasonic vibration plasma cladding test was designed, and ten groups of single-channel iron-based alloy cladding samples under different pr...
| Main Authors: | , , |
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| Format: | Article |
| Language: | English |
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Frontiers Media S.A.
2023-01-01
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| Series: | Frontiers in Materials |
| Subjects: | |
| Online Access: | https://www.frontiersin.org/articles/10.3389/fmats.2023.1092526/full |
| _version_ | 1797944951296753664 |
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| author | Youbin Lai Wenwen Yue Yichuan Zhang |
| author_facet | Youbin Lai Wenwen Yue Yichuan Zhang |
| author_sort | Youbin Lai |
| collection | DOAJ |
| description | To explore the effect of ultrasonic vibration power and frequency on the residual stress of single-channel iron-based alloy plasma cladding, the single-factor ultrasonic vibration plasma cladding test was designed, and ten groups of single-channel iron-based alloy cladding samples under different process parameters were studied. The drilling method was used to measure the residual stress of the substrate at the beginning, middle and tail positions of each sample cladding layer. The residual stress of the substrate was analyzed and the significant characteristics of the effect of ultrasonic vibration power and frequency on the residual stress at different positions were explored using variance analysis. The results show that the residual stress is significantly reduced after applying ultrasonic waves. When the ultrasonic frequency is constant and the ultrasonic power is 240 W, the residual stress of the formed sample is the smallest. Compared with the unapplied ultrasonic assistance, the residual stress in the X direction is reduced by 62.56%, and the residual stress in the Y direction is reduced by 63.23%. When the ultrasonic power is constant and the ultrasonic frequency is 28 kHz, the residual stress of the formed sample is the smallest. Compared with the unapplied ultrasonic assistance, the residual stress in the X direction is reduced by 17.23%, and the residual stress in the Y direction is reduced by 19.79%. The ultrasonic power significantly affects the middle part of the substrate, and the ultrasonic frequency significantly affects each point of the substrate. |
| first_indexed | 2024-04-10T20:46:36Z |
| format | Article |
| id | doaj.art-186e09a4ec9046479ab5f162c044c88c |
| institution | Directory Open Access Journal |
| issn | 2296-8016 |
| language | English |
| last_indexed | 2024-04-10T20:46:36Z |
| publishDate | 2023-01-01 |
| publisher | Frontiers Media S.A. |
| record_format | Article |
| series | Frontiers in Materials |
| spelling | doaj.art-186e09a4ec9046479ab5f162c044c88c2023-01-24T06:04:33ZengFrontiers Media S.A.Frontiers in Materials2296-80162023-01-011010.3389/fmats.2023.10925261092526Effect of ultrasonic vibration on residual stress in plasma cladding of iron-based alloyYoubin LaiWenwen YueYichuan ZhangTo explore the effect of ultrasonic vibration power and frequency on the residual stress of single-channel iron-based alloy plasma cladding, the single-factor ultrasonic vibration plasma cladding test was designed, and ten groups of single-channel iron-based alloy cladding samples under different process parameters were studied. The drilling method was used to measure the residual stress of the substrate at the beginning, middle and tail positions of each sample cladding layer. The residual stress of the substrate was analyzed and the significant characteristics of the effect of ultrasonic vibration power and frequency on the residual stress at different positions were explored using variance analysis. The results show that the residual stress is significantly reduced after applying ultrasonic waves. When the ultrasonic frequency is constant and the ultrasonic power is 240 W, the residual stress of the formed sample is the smallest. Compared with the unapplied ultrasonic assistance, the residual stress in the X direction is reduced by 62.56%, and the residual stress in the Y direction is reduced by 63.23%. When the ultrasonic power is constant and the ultrasonic frequency is 28 kHz, the residual stress of the formed sample is the smallest. Compared with the unapplied ultrasonic assistance, the residual stress in the X direction is reduced by 17.23%, and the residual stress in the Y direction is reduced by 19.79%. The ultrasonic power significantly affects the middle part of the substrate, and the ultrasonic frequency significantly affects each point of the substrate.https://www.frontiersin.org/articles/10.3389/fmats.2023.1092526/fullultrasonic vibrationplasma claddingiron-based alloydrilling methodresidual stress |
| spellingShingle | Youbin Lai Wenwen Yue Yichuan Zhang Effect of ultrasonic vibration on residual stress in plasma cladding of iron-based alloy Frontiers in Materials ultrasonic vibration plasma cladding iron-based alloy drilling method residual stress |
| title | Effect of ultrasonic vibration on residual stress in plasma cladding of iron-based alloy |
| title_full | Effect of ultrasonic vibration on residual stress in plasma cladding of iron-based alloy |
| title_fullStr | Effect of ultrasonic vibration on residual stress in plasma cladding of iron-based alloy |
| title_full_unstemmed | Effect of ultrasonic vibration on residual stress in plasma cladding of iron-based alloy |
| title_short | Effect of ultrasonic vibration on residual stress in plasma cladding of iron-based alloy |
| title_sort | effect of ultrasonic vibration on residual stress in plasma cladding of iron based alloy |
| topic | ultrasonic vibration plasma cladding iron-based alloy drilling method residual stress |
| url | https://www.frontiersin.org/articles/10.3389/fmats.2023.1092526/full |
| work_keys_str_mv | AT youbinlai effectofultrasonicvibrationonresidualstressinplasmacladdingofironbasedalloy AT wenwenyue effectofultrasonicvibrationonresidualstressinplasmacladdingofironbasedalloy AT yichuanzhang effectofultrasonicvibrationonresidualstressinplasmacladdingofironbasedalloy |