Effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded DP780 steel

In this study, microstructural and texture development in the individual weld zone during friction stir welding (FSW) of DP780 steel at similar tool rotation speed (200 rpm) different welding speeds (200 mm/min and 400 mm/min) was investigated. Phase transformations and competition between recovery...

Full description

Bibliographic Details
Main Authors: Umer Masood Chaudry, Seung-Chang Han, Tea-Sung Jun
Format: Article
Language:English
Published: Elsevier 2023-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423003605
_version_ 1797858730088333312
author Umer Masood Chaudry
Seung-Chang Han
Tea-Sung Jun
author_facet Umer Masood Chaudry
Seung-Chang Han
Tea-Sung Jun
author_sort Umer Masood Chaudry
collection DOAJ
description In this study, microstructural and texture development in the individual weld zone during friction stir welding (FSW) of DP780 steel at similar tool rotation speed (200 rpm) different welding speeds (200 mm/min and 400 mm/min) was investigated. Phase transformations and competition between recovery and recrystallization mechanisms in the distinct weld zones were explored by electron back scattered diffraction (EBSD). More pronounced grain refinement was observed in stir zone (SZ) of sample welded at higher speed (0.62 μm) as compared to lower welding speed (0.51 μm) which is attributed to the enhanced Zener pinning effect at higher welding speeds. Continuous dynamic recrystallization (cDRX) was found to be the dominating recrystallization mechanism in SZ of both welded samples. Orientation distribution function (ODF) based texture investigations of SZ revealed the development of D1 {1¯1¯2}<111> and D2 {112¯}<111> shear components along with the cube {001}<100> texture. The lower texture intensities witnessed in SZ of higher welding speed sample was due to the accelerated recrystallization kinetics at higher welding speeds. The microstructural investigations of thermo-mechanically affected zone (TMAZ) of both welded samples revealed that cDRX was predominant recrystallization mechanism while microshear bands, grain boundary bulging and geometric DRX (gDRX) also assisted the grain refinement. Texture analysis showed the development of D2 {112¯}<111>, J{110}<11¯2> and J¯{1¯1¯0}<1¯12¯> shear components in the TMAZ lower welding speed sample and D1 {1¯1¯2}<111>, D2 {112¯}<111>, J{110}<11¯2> and J¯{1¯1¯0}<1¯12¯> shear components in the TMAZ of higher welding speed sample. Moreover, heat affected zone (HAZ) of both samples showed higher evolution of low angle grain boundaries (LAGBs) indicating that the grains are in the dynamic recovery stage due to lower temperatures and strain.
first_indexed 2024-04-09T21:18:05Z
format Article
id doaj.art-18c78d7dd147447ca22c9864dfddb146
institution Directory Open Access Journal
issn 2238-7854
language English
last_indexed 2024-04-09T21:18:05Z
publishDate 2023-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj.art-18c78d7dd147447ca22c9864dfddb1462023-03-28T06:48:31ZengElsevierJournal of Materials Research and Technology2238-78542023-03-012349764989Effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded DP780 steelUmer Masood Chaudry0Seung-Chang Han1Tea-Sung Jun2Department of Mechanical Engineering, Incheon National University, Incheon, 22012, Republic of Korea; Research Institute for Engineering and Technology, Incheon National University, Incheon, 22012, Republic of KoreaDepartment of Mechanical Engineering, Incheon National University, Incheon, 22012, Republic of KoreaDepartment of Mechanical Engineering, Incheon National University, Incheon, 22012, Republic of Korea; Research Institute for Engineering and Technology, Incheon National University, Incheon, 22012, Republic of Korea; Corresponding author.In this study, microstructural and texture development in the individual weld zone during friction stir welding (FSW) of DP780 steel at similar tool rotation speed (200 rpm) different welding speeds (200 mm/min and 400 mm/min) was investigated. Phase transformations and competition between recovery and recrystallization mechanisms in the distinct weld zones were explored by electron back scattered diffraction (EBSD). More pronounced grain refinement was observed in stir zone (SZ) of sample welded at higher speed (0.62 μm) as compared to lower welding speed (0.51 μm) which is attributed to the enhanced Zener pinning effect at higher welding speeds. Continuous dynamic recrystallization (cDRX) was found to be the dominating recrystallization mechanism in SZ of both welded samples. Orientation distribution function (ODF) based texture investigations of SZ revealed the development of D1 {1¯1¯2}<111> and D2 {112¯}<111> shear components along with the cube {001}<100> texture. The lower texture intensities witnessed in SZ of higher welding speed sample was due to the accelerated recrystallization kinetics at higher welding speeds. The microstructural investigations of thermo-mechanically affected zone (TMAZ) of both welded samples revealed that cDRX was predominant recrystallization mechanism while microshear bands, grain boundary bulging and geometric DRX (gDRX) also assisted the grain refinement. Texture analysis showed the development of D2 {112¯}<111>, J{110}<11¯2> and J¯{1¯1¯0}<1¯12¯> shear components in the TMAZ lower welding speed sample and D1 {1¯1¯2}<111>, D2 {112¯}<111>, J{110}<11¯2> and J¯{1¯1¯0}<1¯12¯> shear components in the TMAZ of higher welding speed sample. Moreover, heat affected zone (HAZ) of both samples showed higher evolution of low angle grain boundaries (LAGBs) indicating that the grains are in the dynamic recovery stage due to lower temperatures and strain.http://www.sciencedirect.com/science/article/pii/S2238785423003605DP steelFriction stir welding (FSW)Dynamic recrystallization (DRX)Electron back scattered diffraction (EBSD)Texture
spellingShingle Umer Masood Chaudry
Seung-Chang Han
Tea-Sung Jun
Effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded DP780 steel
Journal of Materials Research and Technology
DP steel
Friction stir welding (FSW)
Dynamic recrystallization (DRX)
Electron back scattered diffraction (EBSD)
Texture
title Effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded DP780 steel
title_full Effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded DP780 steel
title_fullStr Effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded DP780 steel
title_full_unstemmed Effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded DP780 steel
title_short Effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded DP780 steel
title_sort effect of welding speed on the microstructure and texture development in the individual weld zone of friction stir welded dp780 steel
topic DP steel
Friction stir welding (FSW)
Dynamic recrystallization (DRX)
Electron back scattered diffraction (EBSD)
Texture
url http://www.sciencedirect.com/science/article/pii/S2238785423003605
work_keys_str_mv AT umermasoodchaudry effectofweldingspeedonthemicrostructureandtexturedevelopmentintheindividualweldzoneoffrictionstirweldeddp780steel
AT seungchanghan effectofweldingspeedonthemicrostructureandtexturedevelopmentintheindividualweldzoneoffrictionstirweldeddp780steel
AT teasungjun effectofweldingspeedonthemicrostructureandtexturedevelopmentintheindividualweldzoneoffrictionstirweldeddp780steel