Microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir deposition

The additive friction stir deposition(AFSD)experiment of 2219 aluminum alloy was conducted under the process parameters of the spindle rotational speed of 250-350 r/min and transverse speed of 50-150 mm/min,the effects of varying process parameters and multilayer thermal cycling on the macroscopic f...

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Main Authors: WANG Ruilin, YANG Xinqi, TANG Wenshen, LUO Ting, ZHAO Yaobang, DOU Enhui
Format: Article
Language:zho
Published: Journal of Aeronautical Materials 2024-02-01
Series:Journal of Aeronautical Materials
Subjects:
Online Access:http://jam.biam.ac.cn/article/doi/10.11868/j.issn.1005-5053.2023.000158
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author WANG Ruilin
YANG Xinqi
TANG Wenshen
LUO Ting
ZHAO Yaobang
DOU Enhui
author_facet WANG Ruilin
YANG Xinqi
TANG Wenshen
LUO Ting
ZHAO Yaobang
DOU Enhui
author_sort WANG Ruilin
collection DOAJ
description The additive friction stir deposition(AFSD)experiment of 2219 aluminum alloy was conducted under the process parameters of the spindle rotational speed of 250-350 r/min and transverse speed of 50-150 mm/min,the effects of varying process parameters and multilayer thermal cycling on the macroscopic forming of deposited materials,microstructures and mechanical properties were investigated. The results show that well-formed single-pass 16-layer additive specimens can be successfully obtained under the process parameters of the spindle rotational speed of 250 r/min and the traverse speed of 100 mm/min. The grain size in the additive zone undergoes significant refinement,ranging from 4 to 6 μm,and the fine equiaxial crystal organization replaces the coarse irregular grain organization characteristic of the feed rod. The additive specimen undergoes intense dynamic recrystallization,with overall recrystallized grains above 80%,and the bottom of the specimen(the 1st Layer)is subjected to multiple thermal cycles,with recrystallized grains reaching 91.8%. The texture of the additive zone basically consists of four recrystallized textures(Cube,Copper,P and RtB),as well as S,Brass and T textures. Significant softening of the hardness and tensile strength of the additive specimens occurs. The maximum hardness of the 16th layer is 80HV,which is about 55.6% of the base material of the feed rod,the hardness of the 1st-8th layers is uniformly 60HV. The average tensile strength of Layer 9-16 and 1-8 in the LD(longitudinal direction)direction of the additive zone is 243.0 MPa and 219.3 MPa respectively,which is about 60.0% and 52.9% of the base material,the average elongation is 19.4% and 24.5%,which is about 181.1% and 229.0% of the base material respectively. The fracture modes in the LD direction of the additive specimens are all ductile fracture.
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spelling doaj.art-18d32b8c4e5e4e1e83483eb554b26c052024-02-23T04:46:39ZzhoJournal of Aeronautical MaterialsJournal of Aeronautical Materials1005-50532024-02-0144115216210.11868/j.issn.1005-5053.2023.000158a2023-0158Microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir depositionWANG Ruilin0YANG Xinqi1TANG Wenshen2LUO Ting3ZHAO Yaobang4DOU Enhui5School of Materials Science and Engineering,Tianjin University,Tianjin 300354,ChinaSchool of Materials Science and Engineering,Tianjin University,Tianjin 300354,ChinaSchool of Materials Science and Engineering,Tianjin University,Tianjin 300354,ChinaSchool of Materials Science and Engineering,Tianjin University,Tianjin 300354,ChinaShanghai Space Flight Precision Machinery Institute,Shanghai 201600,ChinaShanghai Space Flight Precision Machinery Institute,Shanghai 201600,ChinaThe additive friction stir deposition(AFSD)experiment of 2219 aluminum alloy was conducted under the process parameters of the spindle rotational speed of 250-350 r/min and transverse speed of 50-150 mm/min,the effects of varying process parameters and multilayer thermal cycling on the macroscopic forming of deposited materials,microstructures and mechanical properties were investigated. The results show that well-formed single-pass 16-layer additive specimens can be successfully obtained under the process parameters of the spindle rotational speed of 250 r/min and the traverse speed of 100 mm/min. The grain size in the additive zone undergoes significant refinement,ranging from 4 to 6 μm,and the fine equiaxial crystal organization replaces the coarse irregular grain organization characteristic of the feed rod. The additive specimen undergoes intense dynamic recrystallization,with overall recrystallized grains above 80%,and the bottom of the specimen(the 1st Layer)is subjected to multiple thermal cycles,with recrystallized grains reaching 91.8%. The texture of the additive zone basically consists of four recrystallized textures(Cube,Copper,P and RtB),as well as S,Brass and T textures. Significant softening of the hardness and tensile strength of the additive specimens occurs. The maximum hardness of the 16th layer is 80HV,which is about 55.6% of the base material of the feed rod,the hardness of the 1st-8th layers is uniformly 60HV. The average tensile strength of Layer 9-16 and 1-8 in the LD(longitudinal direction)direction of the additive zone is 243.0 MPa and 219.3 MPa respectively,which is about 60.0% and 52.9% of the base material,the average elongation is 19.4% and 24.5%,which is about 181.1% and 229.0% of the base material respectively. The fracture modes in the LD direction of the additive specimens are all ductile fracture.http://jam.biam.ac.cn/article/doi/10.11868/j.issn.1005-5053.2023.000158additive friction stir deposition(afsd)2219-t87 aluminum alloymicrostructuresmechanical properties
spellingShingle WANG Ruilin
YANG Xinqi
TANG Wenshen
LUO Ting
ZHAO Yaobang
DOU Enhui
Microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir deposition
Journal of Aeronautical Materials
additive friction stir deposition(afsd)
2219-t87 aluminum alloy
microstructures
mechanical properties
title Microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir deposition
title_full Microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir deposition
title_fullStr Microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir deposition
title_full_unstemmed Microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir deposition
title_short Microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir deposition
title_sort microstructure and properties of 2219 aluminum alloy fabricated via additive friction stir deposition
topic additive friction stir deposition(afsd)
2219-t87 aluminum alloy
microstructures
mechanical properties
url http://jam.biam.ac.cn/article/doi/10.11868/j.issn.1005-5053.2023.000158
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AT yangxinqi microstructureandpropertiesof2219aluminumalloyfabricatedviaadditivefrictionstirdeposition
AT tangwenshen microstructureandpropertiesof2219aluminumalloyfabricatedviaadditivefrictionstirdeposition
AT luoting microstructureandpropertiesof2219aluminumalloyfabricatedviaadditivefrictionstirdeposition
AT zhaoyaobang microstructureandpropertiesof2219aluminumalloyfabricatedviaadditivefrictionstirdeposition
AT douenhui microstructureandpropertiesof2219aluminumalloyfabricatedviaadditivefrictionstirdeposition