Flow Control of Radial Inlet Chamber and Downstream Effects on a Centrifugal Compressor Stage

Radial inlet chambers are widely used in various multistage centrifugal compressors, although they induce extra flow loss and inlet distortions. In this paper, the detailed flow characteristics inside the radial inlet chamber of an industrial centrifugal compressor have been numerically investigated...

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Main Authors: Fenghui Han, Zhe Wang, Yijun Mao, Jiajian Tan, Wenhua Li
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/5/2168
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author Fenghui Han
Zhe Wang
Yijun Mao
Jiajian Tan
Wenhua Li
author_facet Fenghui Han
Zhe Wang
Yijun Mao
Jiajian Tan
Wenhua Li
author_sort Fenghui Han
collection DOAJ
description Radial inlet chambers are widely used in various multistage centrifugal compressors, although they induce extra flow loss and inlet distortions. In this paper, the detailed flow characteristics inside the radial inlet chamber of an industrial centrifugal compressor have been numerically investigated for flow control and performance improvement. First, the numerical results are validated against the experimental data, and flow conditions inside the inlet chambers with different structures are compared. They indicate that, in the non-guide vane scheme, sudden expansions, tangential flows and flow separations in the spiral and annular convergent channels are the major causes of flow loss and distortions, while using guide vanes could introduce additional flow impacts, separations and wakes. Based on the flow analysis, structure improvements have been carried out on the radial inlet chamber, and an average increase of 4.97% has been achieved in the inlet chamber efficiencies over different operating conditions. However, the results further reveal that the increases in the performance and overall flow uniformity just in the radial inlet chamber do not necessarily mean a performance improvement in the downstream components, and the distribution of the positive tangential velocity at the impeller inlet might be a more essential factor for the efficiency of the whole compressor.
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spelling doaj.art-18dba00b6ceb4dda8a525dd57db9550a2023-12-03T12:04:39ZengMDPI AGApplied Sciences2076-34172021-03-01115216810.3390/app11052168Flow Control of Radial Inlet Chamber and Downstream Effects on a Centrifugal Compressor StageFenghui Han0Zhe Wang1Yijun Mao2Jiajian Tan3Wenhua Li4Marine Engineering College, Dalian Maritime University, Dalian 116026, ChinaMarine Engineering College, Dalian Maritime University, Dalian 116026, ChinaSchool of Aerospace Engineering, Huazhong University of Science & Technology, Wuhan 430074, ChinaDepartment of Research & Development, Shenyang Blower Works Group Co., Ltd., Shenyang 110869, ChinaMarine Engineering College, Dalian Maritime University, Dalian 116026, ChinaRadial inlet chambers are widely used in various multistage centrifugal compressors, although they induce extra flow loss and inlet distortions. In this paper, the detailed flow characteristics inside the radial inlet chamber of an industrial centrifugal compressor have been numerically investigated for flow control and performance improvement. First, the numerical results are validated against the experimental data, and flow conditions inside the inlet chambers with different structures are compared. They indicate that, in the non-guide vane scheme, sudden expansions, tangential flows and flow separations in the spiral and annular convergent channels are the major causes of flow loss and distortions, while using guide vanes could introduce additional flow impacts, separations and wakes. Based on the flow analysis, structure improvements have been carried out on the radial inlet chamber, and an average increase of 4.97% has been achieved in the inlet chamber efficiencies over different operating conditions. However, the results further reveal that the increases in the performance and overall flow uniformity just in the radial inlet chamber do not necessarily mean a performance improvement in the downstream components, and the distribution of the positive tangential velocity at the impeller inlet might be a more essential factor for the efficiency of the whole compressor.https://www.mdpi.com/2076-3417/11/5/2168centrifugal compressorradial inlet chamberguide vanesflow controlperformance improvementdownstream effect
spellingShingle Fenghui Han
Zhe Wang
Yijun Mao
Jiajian Tan
Wenhua Li
Flow Control of Radial Inlet Chamber and Downstream Effects on a Centrifugal Compressor Stage
Applied Sciences
centrifugal compressor
radial inlet chamber
guide vanes
flow control
performance improvement
downstream effect
title Flow Control of Radial Inlet Chamber and Downstream Effects on a Centrifugal Compressor Stage
title_full Flow Control of Radial Inlet Chamber and Downstream Effects on a Centrifugal Compressor Stage
title_fullStr Flow Control of Radial Inlet Chamber and Downstream Effects on a Centrifugal Compressor Stage
title_full_unstemmed Flow Control of Radial Inlet Chamber and Downstream Effects on a Centrifugal Compressor Stage
title_short Flow Control of Radial Inlet Chamber and Downstream Effects on a Centrifugal Compressor Stage
title_sort flow control of radial inlet chamber and downstream effects on a centrifugal compressor stage
topic centrifugal compressor
radial inlet chamber
guide vanes
flow control
performance improvement
downstream effect
url https://www.mdpi.com/2076-3417/11/5/2168
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AT zhewang flowcontrolofradialinletchamberanddownstreameffectsonacentrifugalcompressorstage
AT yijunmao flowcontrolofradialinletchamberanddownstreameffectsonacentrifugalcompressorstage
AT jiajiantan flowcontrolofradialinletchamberanddownstreameffectsonacentrifugalcompressorstage
AT wenhuali flowcontrolofradialinletchamberanddownstreameffectsonacentrifugalcompressorstage