Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air Cavities

The current state of the art on material science emphasizes recent research efforts aimed at designing novel materials characterized by low-density and advanced properties. The present article reports the experimental, theoretical and simulation results on the thermal behavior of 3D printed discs. F...

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Main Authors: Giovanni Spinelli, Rosella Guarini, Rumiana Kotsilkova, Evgeni Ivanov, Vittorio Romano
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/13/12/1863
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author Giovanni Spinelli
Rosella Guarini
Rumiana Kotsilkova
Evgeni Ivanov
Vittorio Romano
author_facet Giovanni Spinelli
Rosella Guarini
Rumiana Kotsilkova
Evgeni Ivanov
Vittorio Romano
author_sort Giovanni Spinelli
collection DOAJ
description The current state of the art on material science emphasizes recent research efforts aimed at designing novel materials characterized by low-density and advanced properties. The present article reports the experimental, theoretical and simulation results on the thermal behavior of 3D printed discs. Filaments of pure poly (lactic acid) PLA and filled with 6 wt% of graphene nanoplatelets (GNPs) are used as feedstocks. Experiments indicate that the introduction of graphene enhances the thermal properties of the resulting materials since the conductivity passes from the value of 0.167 [W/mK] for unfilled PLA to 0.335 [W/mK] for reinforced PLA, which corresponds to a significantly improvement of 101%. Exploiting the potential of 3D printing, different air cavities have been intentionally designed to develop new lightweight and more cost-effective materials without compromising their thermal performances. Furthermore, some cavities are equal in volume but different in the geometry; it is necessary to investigate how this last characteristic and its possible orientations affect the overall thermal behavior compared to that of an air-free specimen. The influence of air volume is also investigated. Experimental results are supported by theoretical analysis and simulation studies based on the finite element method. The results aim to be a valuable reference resource in the field of design and optimization of lightweight advanced materials.
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spelling doaj.art-18dc6f3ee37440b88c030420ee31a3592023-11-18T11:53:56ZengMDPI AGNanomaterials2079-49912023-06-011312186310.3390/nano13121863Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air CavitiesGiovanni Spinelli0Rosella Guarini1Rumiana Kotsilkova2Evgeni Ivanov3Vittorio Romano4Faculty of Transport Sciences and Technologies, University of Study “Giustino Fortunato”, Via Raffaele Delcogliano 12, 82100 Benevento, ItalyInstitute of Mechanics, Bulgarian Academy of Sciences, Acadamy. G. Bonchev Str., Block 4, 1113 Sofia, BulgariaInstitute of Mechanics, Bulgarian Academy of Sciences, Acadamy. G. Bonchev Str., Block 4, 1113 Sofia, BulgariaInstitute of Mechanics, Bulgarian Academy of Sciences, Acadamy. G. Bonchev Str., Block 4, 1113 Sofia, BulgariaDepartment of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 84084 Fisciano, ItalyThe current state of the art on material science emphasizes recent research efforts aimed at designing novel materials characterized by low-density and advanced properties. The present article reports the experimental, theoretical and simulation results on the thermal behavior of 3D printed discs. Filaments of pure poly (lactic acid) PLA and filled with 6 wt% of graphene nanoplatelets (GNPs) are used as feedstocks. Experiments indicate that the introduction of graphene enhances the thermal properties of the resulting materials since the conductivity passes from the value of 0.167 [W/mK] for unfilled PLA to 0.335 [W/mK] for reinforced PLA, which corresponds to a significantly improvement of 101%. Exploiting the potential of 3D printing, different air cavities have been intentionally designed to develop new lightweight and more cost-effective materials without compromising their thermal performances. Furthermore, some cavities are equal in volume but different in the geometry; it is necessary to investigate how this last characteristic and its possible orientations affect the overall thermal behavior compared to that of an air-free specimen. The influence of air volume is also investigated. Experimental results are supported by theoretical analysis and simulation studies based on the finite element method. The results aim to be a valuable reference resource in the field of design and optimization of lightweight advanced materials.https://www.mdpi.com/2079-4991/13/12/1863PLA-based filament3D printing (FDM)thermal conductivitynumerical simulation
spellingShingle Giovanni Spinelli
Rosella Guarini
Rumiana Kotsilkova
Evgeni Ivanov
Vittorio Romano
Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air Cavities
Nanomaterials
PLA-based filament
3D printing (FDM)
thermal conductivity
numerical simulation
title Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air Cavities
title_full Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air Cavities
title_fullStr Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air Cavities
title_full_unstemmed Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air Cavities
title_short Experimental, Theoretical and Numerical Studies on Thermal Properties of Lightweight 3D Printed Graphene-Based Discs with Designed Ad Hoc Air Cavities
title_sort experimental theoretical and numerical studies on thermal properties of lightweight 3d printed graphene based discs with designed ad hoc air cavities
topic PLA-based filament
3D printing (FDM)
thermal conductivity
numerical simulation
url https://www.mdpi.com/2079-4991/13/12/1863
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