Analysis, Design and Optimization of Hysteresis Clutches

Electromagnetic clutches are widely used devices in industrial applications when a torque must be transmitted between two components without mechanical contact avoiding friction and so reducing wear and maintenance time. Hysteresis clutches are a particular variant of electromagnetic couplers used w...

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Main Authors: Gianvito Gallicchio, Mauro Di Nardo, Marco Palmieri, Francesco Cupertino
Format: Article
Language:English
Published: IEEE 2020-01-01
Series:IEEE Open Journal of Industry Applications
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9285185/
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author Gianvito Gallicchio
Mauro Di Nardo
Marco Palmieri
Francesco Cupertino
author_facet Gianvito Gallicchio
Mauro Di Nardo
Marco Palmieri
Francesco Cupertino
author_sort Gianvito Gallicchio
collection DOAJ
description Electromagnetic clutches are widely used devices in industrial applications when a torque must be transmitted between two components without mechanical contact avoiding friction and so reducing wear and maintenance time. Hysteresis clutches are a particular variant of electromagnetic couplers used when a constant torque from zero to the synchronous speed needs to be transmitted. This paper deals with the analysis, design and optimization of hysteresis clutches. After a brief introduction on the operating principle, a new method of analysis is then introduced. The latter allows a fast prediction of the performance of hysteresis couplers without sacrificing the accuracy of the performance evaluation even when adopting anisotropic magnetic materials. The introduced method, based on a static finite element simulation followed by a post-processing of the evaluated magnetic field, is then used within an automatic design procedure in order to identify the inevitable trade-offs encountered when optimizing the geometry of any hysteresis clutches with a given outer envelope. The obtained results are commented in-depth and allow to draw general design guidelines with special regards to the selection of the number of poles and the magnetic materials. The effect of the high level of anisotropy of the most common magnetic materials showing the highest energy density is carefully taken into account allowing to deduce the optimal preferred direction of magnetization.
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spelling doaj.art-19fab759be604ea69c75c67b3196f80e2022-12-21T18:14:17ZengIEEEIEEE Open Journal of Industry Applications2644-12412020-01-01125826910.1109/OJIA.2020.30428849285185Analysis, Design and Optimization of Hysteresis ClutchesGianvito Gallicchio0https://orcid.org/0000-0002-8099-1582Mauro Di Nardo1https://orcid.org/0000-0003-0137-4920Marco Palmieri2https://orcid.org/0000-0003-2598-773XFrancesco Cupertino3https://orcid.org/0000-0003-4135-4756Department of Electrical Engineering and Information Technology, Politecnico di Bari, Bari, ItalyPower Electronics and Machine Control Group, University of Nottingham, Nottingham, U.K.Department of Electrical Engineering and Information Technology, Politecnico di Bari, Bari, ItalyDepartment of Electrical Engineering and Information Technology, Politecnico di Bari, Bari, ItalyElectromagnetic clutches are widely used devices in industrial applications when a torque must be transmitted between two components without mechanical contact avoiding friction and so reducing wear and maintenance time. Hysteresis clutches are a particular variant of electromagnetic couplers used when a constant torque from zero to the synchronous speed needs to be transmitted. This paper deals with the analysis, design and optimization of hysteresis clutches. After a brief introduction on the operating principle, a new method of analysis is then introduced. The latter allows a fast prediction of the performance of hysteresis couplers without sacrificing the accuracy of the performance evaluation even when adopting anisotropic magnetic materials. The introduced method, based on a static finite element simulation followed by a post-processing of the evaluated magnetic field, is then used within an automatic design procedure in order to identify the inevitable trade-offs encountered when optimizing the geometry of any hysteresis clutches with a given outer envelope. The obtained results are commented in-depth and allow to draw general design guidelines with special regards to the selection of the number of poles and the magnetic materials. The effect of the high level of anisotropy of the most common magnetic materials showing the highest energy density is carefully taken into account allowing to deduce the optimal preferred direction of magnetization.https://ieeexplore.ieee.org/document/9285185/Alnicodesign optimizationelectromagnetic couplerfinite element analysishysteresis clutchhysteresis model
spellingShingle Gianvito Gallicchio
Mauro Di Nardo
Marco Palmieri
Francesco Cupertino
Analysis, Design and Optimization of Hysteresis Clutches
IEEE Open Journal of Industry Applications
Alnico
design optimization
electromagnetic coupler
finite element analysis
hysteresis clutch
hysteresis model
title Analysis, Design and Optimization of Hysteresis Clutches
title_full Analysis, Design and Optimization of Hysteresis Clutches
title_fullStr Analysis, Design and Optimization of Hysteresis Clutches
title_full_unstemmed Analysis, Design and Optimization of Hysteresis Clutches
title_short Analysis, Design and Optimization of Hysteresis Clutches
title_sort analysis design and optimization of hysteresis clutches
topic Alnico
design optimization
electromagnetic coupler
finite element analysis
hysteresis clutch
hysteresis model
url https://ieeexplore.ieee.org/document/9285185/
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AT maurodinardo analysisdesignandoptimizationofhysteresisclutches
AT marcopalmieri analysisdesignandoptimizationofhysteresisclutches
AT francescocupertino analysisdesignandoptimizationofhysteresisclutches