Simulation Analysis of Meshing Gear Churning Power Loss based on CFD Method

It is difficult to determine the gear churning power loss directly by theoretical methods because gear churning power loss has a complex relationship with its influencing factors. Because of the pumping effect of gear meshing,there is a certain difference between single gear churning and meshing gea...

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Main Authors: Shen Lin, Ruan Dengfang, Tu Pan
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2018-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.021
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author Shen Lin
Ruan Dengfang
Tu Pan
author_facet Shen Lin
Ruan Dengfang
Tu Pan
author_sort Shen Lin
collection DOAJ
description It is difficult to determine the gear churning power loss directly by theoretical methods because gear churning power loss has a complex relationship with its influencing factors. Because of the pumping effect of gear meshing,there is a certain difference between single gear churning and meshing gears churning. However,the existing formulas for calculating the churning power loss are mostly aimed at single gear churning power loss and its application is very limited. The CFD software FLUENT is used to simulate the gear churning during the no-load of a pair of meshing gears. The calculation results are compared with the experimental results. The influence of gear rotation direction and gear ratio on the gear churning power loss is analyzed. The difference of the oil loss between spur gear and helical gear is also compared. The results show that the simulation results are close to those of the test results and the simulation method can accurately predict the power loss of the gear meshing gear. The gear rotation direction,gear ratio and helix angle have great effects on the churning power loss of the gear pair.
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spelling doaj.art-19fd50c69cfd48c1bcd4b5147a2f69bd2025-01-10T14:39:49ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392018-01-014211311629939426Simulation Analysis of Meshing Gear Churning Power Loss based on CFD MethodShen LinRuan DengfangTu PanIt is difficult to determine the gear churning power loss directly by theoretical methods because gear churning power loss has a complex relationship with its influencing factors. Because of the pumping effect of gear meshing,there is a certain difference between single gear churning and meshing gears churning. However,the existing formulas for calculating the churning power loss are mostly aimed at single gear churning power loss and its application is very limited. The CFD software FLUENT is used to simulate the gear churning during the no-load of a pair of meshing gears. The calculation results are compared with the experimental results. The influence of gear rotation direction and gear ratio on the gear churning power loss is analyzed. The difference of the oil loss between spur gear and helical gear is also compared. The results show that the simulation results are close to those of the test results and the simulation method can accurately predict the power loss of the gear meshing gear. The gear rotation direction,gear ratio and helix angle have great effects on the churning power loss of the gear pair.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.021Meshing gearChurning power lossFluid dynamicsExperimental verification
spellingShingle Shen Lin
Ruan Dengfang
Tu Pan
Simulation Analysis of Meshing Gear Churning Power Loss based on CFD Method
Jixie chuandong
Meshing gear
Churning power loss
Fluid dynamics
Experimental verification
title Simulation Analysis of Meshing Gear Churning Power Loss based on CFD Method
title_full Simulation Analysis of Meshing Gear Churning Power Loss based on CFD Method
title_fullStr Simulation Analysis of Meshing Gear Churning Power Loss based on CFD Method
title_full_unstemmed Simulation Analysis of Meshing Gear Churning Power Loss based on CFD Method
title_short Simulation Analysis of Meshing Gear Churning Power Loss based on CFD Method
title_sort simulation analysis of meshing gear churning power loss based on cfd method
topic Meshing gear
Churning power loss
Fluid dynamics
Experimental verification
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.11.021
work_keys_str_mv AT shenlin simulationanalysisofmeshinggearchurningpowerlossbasedoncfdmethod
AT ruandengfang simulationanalysisofmeshinggearchurningpowerlossbasedoncfdmethod
AT tupan simulationanalysisofmeshinggearchurningpowerlossbasedoncfdmethod