Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO<sub>2</sub> and ZrO<sub>2</sub>

This research paper presents the fabrication of epoxy coatings along with the hybrid combination of SiO<sub>2</sub> and ZrO<sub>2</sub>. The epoxy resin is incorporated with SiO<sub>2</sub> as the primary pigment and ZrO<sub>2</sub> as the synergist pi...

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Main Authors: Ubair Abdus Samad, Mohammad Asif Alam, Hany S. Abdo, Arafat Anis, Saeed M. Al-Zahrani
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/14/3100
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author Ubair Abdus Samad
Mohammad Asif Alam
Hany S. Abdo
Arafat Anis
Saeed M. Al-Zahrani
author_facet Ubair Abdus Samad
Mohammad Asif Alam
Hany S. Abdo
Arafat Anis
Saeed M. Al-Zahrani
author_sort Ubair Abdus Samad
collection DOAJ
description This research paper presents the fabrication of epoxy coatings along with the hybrid combination of SiO<sub>2</sub> and ZrO<sub>2</sub>. The epoxy resin is incorporated with SiO<sub>2</sub> as the primary pigment and ZrO<sub>2</sub> as the synergist pigment. The study delves into the adhesion, barrier, and anti-corrosion properties of these coatings, enriched with silica and zirconium nanoparticles, and investigates their impact on the final properties of the epoxy coating. The epoxy resin, a Diglycidyl ether bisphenol-A (DGEBA) type, is cured with a polyamidoamine adduct-based curing agent. To evaluate the protective performance of silica SiO<sub>2</sub> and zirconia ZrO<sub>2</sub> nanoparticles in epoxy coatings, the coated samples were tested in a 3.5% NaCl solution. The experimental results clearly demonstrate a remarkable improvement in the ultimate tensile strength (UTS), yield strength (YS), and Elastic Modulus. In comparison to using SiO<sub>2</sub> separately, the incorporation of both ZrO<sub>2</sub> and SiO<sub>2</sub> resulted in a substantial increase of 43.5% in UTS, 74.2% in YS, and 8.2% in Elastic Modulus. The corrosion test results revealed that the combination of DGEBA, SiO<sub>2</sub>, and ZrO<sub>2</sub> significantly enhanced the anti-corrosion efficiency of the organic coatings. Both these pigments exhibited superior anti-corrosion effects and mechanical properties compared to conventional epoxy coatings, leading to a substantial increase in the anti-corrosion efficiency of the developed coating. This research focuses the potential of SiO<sub>2</sub> and ZrO<sub>2</sub> in hybrid combination for applications, where mechanical, corrosion and higher adhesion to the substrates are of prime importance.
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spelling doaj.art-1a8943985c3d44eba4b62735a5496e792023-11-18T21:03:19ZengMDPI AGPolymers2073-43602023-07-011514310010.3390/polym15143100Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO<sub>2</sub> and ZrO<sub>2</sub>Ubair Abdus Samad0Mohammad Asif Alam1Hany S. Abdo2Arafat Anis3Saeed M. Al-Zahrani4Center of Excellence for Research in Engineering Materials (CEREM), King Saud University, Riyadh 11421, Saudi ArabiaCenter of Excellence for Research in Engineering Materials (CEREM), King Saud University, Riyadh 11421, Saudi ArabiaCenter of Excellence for Research in Engineering Materials (CEREM), King Saud University, Riyadh 11421, Saudi ArabiaDepartment of Chemistry, College of Science, King Saud University, P.O. Box 2455, Riyadh 11451, Saudi ArabiaSABIC Polymer Research Center (SPRC), Chemical Engineering Department, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaThis research paper presents the fabrication of epoxy coatings along with the hybrid combination of SiO<sub>2</sub> and ZrO<sub>2</sub>. The epoxy resin is incorporated with SiO<sub>2</sub> as the primary pigment and ZrO<sub>2</sub> as the synergist pigment. The study delves into the adhesion, barrier, and anti-corrosion properties of these coatings, enriched with silica and zirconium nanoparticles, and investigates their impact on the final properties of the epoxy coating. The epoxy resin, a Diglycidyl ether bisphenol-A (DGEBA) type, is cured with a polyamidoamine adduct-based curing agent. To evaluate the protective performance of silica SiO<sub>2</sub> and zirconia ZrO<sub>2</sub> nanoparticles in epoxy coatings, the coated samples were tested in a 3.5% NaCl solution. The experimental results clearly demonstrate a remarkable improvement in the ultimate tensile strength (UTS), yield strength (YS), and Elastic Modulus. In comparison to using SiO<sub>2</sub> separately, the incorporation of both ZrO<sub>2</sub> and SiO<sub>2</sub> resulted in a substantial increase of 43.5% in UTS, 74.2% in YS, and 8.2% in Elastic Modulus. The corrosion test results revealed that the combination of DGEBA, SiO<sub>2</sub>, and ZrO<sub>2</sub> significantly enhanced the anti-corrosion efficiency of the organic coatings. Both these pigments exhibited superior anti-corrosion effects and mechanical properties compared to conventional epoxy coatings, leading to a substantial increase in the anti-corrosion efficiency of the developed coating. This research focuses the potential of SiO<sub>2</sub> and ZrO<sub>2</sub> in hybrid combination for applications, where mechanical, corrosion and higher adhesion to the substrates are of prime importance.https://www.mdpi.com/2073-4360/15/14/3100adhesive coatingssynergistic effectmechanical propertiesnanoparticles
spellingShingle Ubair Abdus Samad
Mohammad Asif Alam
Hany S. Abdo
Arafat Anis
Saeed M. Al-Zahrani
Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO<sub>2</sub> and ZrO<sub>2</sub>
Polymers
adhesive coatings
synergistic effect
mechanical properties
nanoparticles
title Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO<sub>2</sub> and ZrO<sub>2</sub>
title_full Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO<sub>2</sub> and ZrO<sub>2</sub>
title_fullStr Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO<sub>2</sub> and ZrO<sub>2</sub>
title_full_unstemmed Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO<sub>2</sub> and ZrO<sub>2</sub>
title_short Synergistic Effect of Nanoparticles: Enhanced Mechanical and Corrosion Protection Properties of Epoxy Coatings Incorporated with SiO<sub>2</sub> and ZrO<sub>2</sub>
title_sort synergistic effect of nanoparticles enhanced mechanical and corrosion protection properties of epoxy coatings incorporated with sio sub 2 sub and zro sub 2 sub
topic adhesive coatings
synergistic effect
mechanical properties
nanoparticles
url https://www.mdpi.com/2073-4360/15/14/3100
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