Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)

A metallic wire mesh screen, wire diameter of approximately 50 μm, is folded into ~80 “accordion-shaped” mini-channels and placed inside the evaporator package of a novel passive thermal management device for cooling overhead light-emitting diodes (LEDs) used in factory floors and high-bay facilitie...

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Main Authors: Karthik S. Remella, Frank M. Gerner
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/13/5045
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author Karthik S. Remella
Frank M. Gerner
author_facet Karthik S. Remella
Frank M. Gerner
author_sort Karthik S. Remella
collection DOAJ
description A metallic wire mesh screen, wire diameter of approximately 50 μm, is folded into ~80 “accordion-shaped” mini-channels and placed inside the evaporator package of a novel passive thermal management device for cooling overhead light-emitting diodes (LEDs) used in factory floors and high-bay facilities. The thermal power dissipated via these devices ranges between 75 W and 171 W. The channel walls (screen) wick liquid water from the porous wick (located centrally above the screen) and facilitate its evaporation. The closed-loop tests on this device confirm that the two-phase mixture quality exiting the evaporator is approximately 0.2. This paper presents a steady-state numerical model of this separated liquid–vapor flow in a single mini-rectangular channel (900 μm × 2000 μm, 4 cm long) with wire mesh-screen walls. The primary objective of the model is to estimate the pressure drops occurring in this two-phase flow. The model initially assumes a flat liquid–vapor interface along the channel and uses an iterative approach to estimate its final meniscus shape (curvature). In addition to the temperature distribution along the screen walls, this paper also discusses the velocity and pressure distributions in both liquid and vapor regions. It also helps understand the liquid–vapor interfacial shear in this flow configuration and proposes a flow-limiting condition for the device by predicting flow reversal in the channel.
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spelling doaj.art-1aab6244c7c14e2ba0e303ac902129442023-11-18T16:29:37ZengMDPI AGEnergies1996-10732023-06-011613504510.3390/en16135045Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)Karthik S. Remella0Frank M. Gerner1Department of Mechanical & Materials Engineering, University of Cincinnati, Cincinnati, OH 45221, USADepartment of Mechanical & Materials Engineering, University of Cincinnati, Cincinnati, OH 45221, USAA metallic wire mesh screen, wire diameter of approximately 50 μm, is folded into ~80 “accordion-shaped” mini-channels and placed inside the evaporator package of a novel passive thermal management device for cooling overhead light-emitting diodes (LEDs) used in factory floors and high-bay facilities. The thermal power dissipated via these devices ranges between 75 W and 171 W. The channel walls (screen) wick liquid water from the porous wick (located centrally above the screen) and facilitate its evaporation. The closed-loop tests on this device confirm that the two-phase mixture quality exiting the evaporator is approximately 0.2. This paper presents a steady-state numerical model of this separated liquid–vapor flow in a single mini-rectangular channel (900 μm × 2000 μm, 4 cm long) with wire mesh-screen walls. The primary objective of the model is to estimate the pressure drops occurring in this two-phase flow. The model initially assumes a flat liquid–vapor interface along the channel and uses an iterative approach to estimate its final meniscus shape (curvature). In addition to the temperature distribution along the screen walls, this paper also discusses the velocity and pressure distributions in both liquid and vapor regions. It also helps understand the liquid–vapor interfacial shear in this flow configuration and proposes a flow-limiting condition for the device by predicting flow reversal in the channel.https://www.mdpi.com/1996-1073/16/13/5045single channelmesh screen wallpressure dropAnsys Fluentthermal modelAnsys Steady-State Thermal
spellingShingle Karthik S. Remella
Frank M. Gerner
Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)
Energies
single channel
mesh screen wall
pressure drop
Ansys Fluent
thermal model
Ansys Steady-State Thermal
title Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)
title_full Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)
title_fullStr Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)
title_full_unstemmed Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)
title_short Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)
title_sort separated liquid vapor flow analysis in a mini channel with mesh walls in the closed loop two phase wicked thermosyphon cltpwt
topic single channel
mesh screen wall
pressure drop
Ansys Fluent
thermal model
Ansys Steady-State Thermal
url https://www.mdpi.com/1996-1073/16/13/5045
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