Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)
A metallic wire mesh screen, wire diameter of approximately 50 μm, is folded into ~80 “accordion-shaped” mini-channels and placed inside the evaporator package of a novel passive thermal management device for cooling overhead light-emitting diodes (LEDs) used in factory floors and high-bay facilitie...
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Format: | Article |
Language: | English |
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MDPI AG
2023-06-01
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Series: | Energies |
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Online Access: | https://www.mdpi.com/1996-1073/16/13/5045 |
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author | Karthik S. Remella Frank M. Gerner |
author_facet | Karthik S. Remella Frank M. Gerner |
author_sort | Karthik S. Remella |
collection | DOAJ |
description | A metallic wire mesh screen, wire diameter of approximately 50 μm, is folded into ~80 “accordion-shaped” mini-channels and placed inside the evaporator package of a novel passive thermal management device for cooling overhead light-emitting diodes (LEDs) used in factory floors and high-bay facilities. The thermal power dissipated via these devices ranges between 75 W and 171 W. The channel walls (screen) wick liquid water from the porous wick (located centrally above the screen) and facilitate its evaporation. The closed-loop tests on this device confirm that the two-phase mixture quality exiting the evaporator is approximately 0.2. This paper presents a steady-state numerical model of this separated liquid–vapor flow in a single mini-rectangular channel (900 μm × 2000 μm, 4 cm long) with wire mesh-screen walls. The primary objective of the model is to estimate the pressure drops occurring in this two-phase flow. The model initially assumes a flat liquid–vapor interface along the channel and uses an iterative approach to estimate its final meniscus shape (curvature). In addition to the temperature distribution along the screen walls, this paper also discusses the velocity and pressure distributions in both liquid and vapor regions. It also helps understand the liquid–vapor interfacial shear in this flow configuration and proposes a flow-limiting condition for the device by predicting flow reversal in the channel. |
first_indexed | 2024-03-11T01:41:45Z |
format | Article |
id | doaj.art-1aab6244c7c14e2ba0e303ac90212944 |
institution | Directory Open Access Journal |
issn | 1996-1073 |
language | English |
last_indexed | 2024-03-11T01:41:45Z |
publishDate | 2023-06-01 |
publisher | MDPI AG |
record_format | Article |
series | Energies |
spelling | doaj.art-1aab6244c7c14e2ba0e303ac902129442023-11-18T16:29:37ZengMDPI AGEnergies1996-10732023-06-011613504510.3390/en16135045Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT)Karthik S. Remella0Frank M. Gerner1Department of Mechanical & Materials Engineering, University of Cincinnati, Cincinnati, OH 45221, USADepartment of Mechanical & Materials Engineering, University of Cincinnati, Cincinnati, OH 45221, USAA metallic wire mesh screen, wire diameter of approximately 50 μm, is folded into ~80 “accordion-shaped” mini-channels and placed inside the evaporator package of a novel passive thermal management device for cooling overhead light-emitting diodes (LEDs) used in factory floors and high-bay facilities. The thermal power dissipated via these devices ranges between 75 W and 171 W. The channel walls (screen) wick liquid water from the porous wick (located centrally above the screen) and facilitate its evaporation. The closed-loop tests on this device confirm that the two-phase mixture quality exiting the evaporator is approximately 0.2. This paper presents a steady-state numerical model of this separated liquid–vapor flow in a single mini-rectangular channel (900 μm × 2000 μm, 4 cm long) with wire mesh-screen walls. The primary objective of the model is to estimate the pressure drops occurring in this two-phase flow. The model initially assumes a flat liquid–vapor interface along the channel and uses an iterative approach to estimate its final meniscus shape (curvature). In addition to the temperature distribution along the screen walls, this paper also discusses the velocity and pressure distributions in both liquid and vapor regions. It also helps understand the liquid–vapor interfacial shear in this flow configuration and proposes a flow-limiting condition for the device by predicting flow reversal in the channel.https://www.mdpi.com/1996-1073/16/13/5045single channelmesh screen wallpressure dropAnsys Fluentthermal modelAnsys Steady-State Thermal |
spellingShingle | Karthik S. Remella Frank M. Gerner Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT) Energies single channel mesh screen wall pressure drop Ansys Fluent thermal model Ansys Steady-State Thermal |
title | Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT) |
title_full | Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT) |
title_fullStr | Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT) |
title_full_unstemmed | Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT) |
title_short | Separated Liquid–Vapor Flow Analysis in a Mini-Channel with Mesh Walls in the Closed-Loop Two-Phase Wicked Thermosyphon (CLTPWT) |
title_sort | separated liquid vapor flow analysis in a mini channel with mesh walls in the closed loop two phase wicked thermosyphon cltpwt |
topic | single channel mesh screen wall pressure drop Ansys Fluent thermal model Ansys Steady-State Thermal |
url | https://www.mdpi.com/1996-1073/16/13/5045 |
work_keys_str_mv | AT karthiksremella separatedliquidvaporflowanalysisinaminichannelwithmeshwallsintheclosedlooptwophasewickedthermosyphoncltpwt AT frankmgerner separatedliquidvaporflowanalysisinaminichannelwithmeshwallsintheclosedlooptwophasewickedthermosyphoncltpwt |