Microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on carbon fiber reinforced plastic surface

Fabricating TC4 coatings on the carbon fiber reinforced plastic (CFRP) substrate surface will contribute to increasing the applicability of CFRP materials in the aerospace industry. However, chemical metallurgical bonding between the TC4 alloy and CFRP is crucial during the manufacturing process. He...

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Main Authors: Xuan Su, Ze Tian, Xi Chen, Yanbin Chen, Mingyu Li, Jianjun Du, Qi Tan
Format: Article
Language:English
Published: Elsevier 2022-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785422006548
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author Xuan Su
Ze Tian
Xi Chen
Yanbin Chen
Mingyu Li
Jianjun Du
Qi Tan
author_facet Xuan Su
Ze Tian
Xi Chen
Yanbin Chen
Mingyu Li
Jianjun Du
Qi Tan
author_sort Xuan Su
collection DOAJ
description Fabricating TC4 coatings on the carbon fiber reinforced plastic (CFRP) substrate surface will contribute to increasing the applicability of CFRP materials in the aerospace industry. However, chemical metallurgical bonding between the TC4 alloy and CFRP is crucial during the manufacturing process. Here, we studied the effect of Al powder content on the microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on the CFRP surface. Furthermore, the relationship between laser process parameters, interfacial morphologies, and mechanical properties is established. The amount of CFRP decomposed increases with a rise in the AlSi10Mg powder content, while augmenting the penetration of the transition layer into the CFRP material. Moreover, the TC4 coating with 10wt.% AlSi10Mg is composed of α′ martensite, TiC, Ti3Al, and Ti3AlC. The average nano-hardness of the TC4 coating increases from 6.00 to 6.86 GPa when the AlSi10Mg content rises from 5% to 20%. Meanwhile, the maximum shear strength of the CFRP/TC4 interface is 26.8 MPa. Based on the experimental observations and theoretical analysis, the interface reaction mechanism of the laser cladded TC4+AlSi10Mg composite coating on the CFRP surface is: Ti(s)+C(s)→TiC(s), Al(1)+3Ti(s)→Ti3Al(s).
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spelling doaj.art-1ab853ec36cb4f76a93ae153895844892022-12-22T00:37:35ZengElsevierJournal of Materials Research and Technology2238-78542022-05-011853125324Microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on carbon fiber reinforced plastic surfaceXuan Su0Ze Tian1Xi Chen2Yanbin Chen3Mingyu Li4Jianjun Du5Qi Tan6School of Mechanical Engineering and Automation, Harbin Institute of Technology, Shenzhen, Shen Zhen 518055, ChinaLaser Materials Processing Research Center, School of Materials Science and Engineering, Tsinghua University, Beijing, 100084, China; Corresponding author.State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China; Corresponding author.State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, ChinaSauvage Laboratory for Smart Materials, Harbin Institute of Technology, Shenzhen, Shenzhen 518055, ChinaSchool of Mechanical Engineering and Automation, Harbin Institute of Technology, Shenzhen, Shen Zhen 518055, ChinaChina Electronics Technology Group Corporation 52th Research Institute, 310061, Hangzhou, ChinaFabricating TC4 coatings on the carbon fiber reinforced plastic (CFRP) substrate surface will contribute to increasing the applicability of CFRP materials in the aerospace industry. However, chemical metallurgical bonding between the TC4 alloy and CFRP is crucial during the manufacturing process. Here, we studied the effect of Al powder content on the microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on the CFRP surface. Furthermore, the relationship between laser process parameters, interfacial morphologies, and mechanical properties is established. The amount of CFRP decomposed increases with a rise in the AlSi10Mg powder content, while augmenting the penetration of the transition layer into the CFRP material. Moreover, the TC4 coating with 10wt.% AlSi10Mg is composed of α′ martensite, TiC, Ti3Al, and Ti3AlC. The average nano-hardness of the TC4 coating increases from 6.00 to 6.86 GPa when the AlSi10Mg content rises from 5% to 20%. Meanwhile, the maximum shear strength of the CFRP/TC4 interface is 26.8 MPa. Based on the experimental observations and theoretical analysis, the interface reaction mechanism of the laser cladded TC4+AlSi10Mg composite coating on the CFRP surface is: Ti(s)+C(s)→TiC(s), Al(1)+3Ti(s)→Ti3Al(s).http://www.sciencedirect.com/science/article/pii/S2238785422006548CFRPLaser claddingTC4MicrostructureCoatings
spellingShingle Xuan Su
Ze Tian
Xi Chen
Yanbin Chen
Mingyu Li
Jianjun Du
Qi Tan
Microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on carbon fiber reinforced plastic surface
Journal of Materials Research and Technology
CFRP
Laser cladding
TC4
Microstructure
Coatings
title Microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on carbon fiber reinforced plastic surface
title_full Microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on carbon fiber reinforced plastic surface
title_fullStr Microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on carbon fiber reinforced plastic surface
title_full_unstemmed Microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on carbon fiber reinforced plastic surface
title_short Microstructural characteristics and mechanical properties of the laser cladded TC4+AlSi10Mg composite coating on carbon fiber reinforced plastic surface
title_sort microstructural characteristics and mechanical properties of the laser cladded tc4 alsi10mg composite coating on carbon fiber reinforced plastic surface
topic CFRP
Laser cladding
TC4
Microstructure
Coatings
url http://www.sciencedirect.com/science/article/pii/S2238785422006548
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