Experimental Analysis of Constrained Layer Damping Structures for Vibration Isolation in Lightweight Railway Vehicles

Rolling stock manufacturers face the challenge of manufacturing lightweight high-speed trains without deteriorating comfort. One of the difficulties is to mantain or increase structural stiffness and damping as the car bodies become lighter. Leaving aside active solutions, which are expensive and ge...

Full description

Bibliographic Details
Main Authors: Miguel Melero, Antonio J. Nieto, Angel L. Morales, Eduardo Palomares, Jose M. Chicharro, Carmen Ramiro, Publio Pintado
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/16/8220
_version_ 1827623830015705088
author Miguel Melero
Antonio J. Nieto
Angel L. Morales
Eduardo Palomares
Jose M. Chicharro
Carmen Ramiro
Publio Pintado
author_facet Miguel Melero
Antonio J. Nieto
Angel L. Morales
Eduardo Palomares
Jose M. Chicharro
Carmen Ramiro
Publio Pintado
author_sort Miguel Melero
collection DOAJ
description Rolling stock manufacturers face the challenge of manufacturing lightweight high-speed trains without deteriorating comfort. One of the difficulties is to mantain or increase structural stiffness and damping as the car bodies become lighter. Leaving aside active solutions, which are expensive and generally complex to implement, increasing structural damping by means of viscoelastic patches (via Constrained Layer Damping) seems to be a viable solution which is in fact already used for acoustic insulation in automotive, aerospace and even railway applications. Although there are works in the literature that try to optimise viscoelastic panels, this work presents an experimental study with two essential contributions: (i) to analyse the influence of a broad set of design parameters such as type of the constraining layer (uniform or honeycomb), thickness of the viscoelastic layer, location, covered area and continuity between patches; and (ii) to consider absolute and specific (per unit mass) damping depending on the design scenario. To locally increase the structural damping of an existing lightweight structure without compromising its weight, partial application of thin viscoelastic and constraining layers turned out to be the best solution. To enhance structural damping from the design stages, disregarding constraining layer mass by incorporating its stiffness into the overall stiffness of the structure, full coverage with thick viscoelastic layer and a honeycomb constraining layer with a high cross-section moment of inertia turned out to be the best option, reaching modal damping ratios up to 22 times higher than structures without viscoelastic materials.
first_indexed 2024-03-09T11:56:16Z
format Article
id doaj.art-1ac21cb2038d4617ab4c4442f04b8dcf
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-09T11:56:16Z
publishDate 2022-08-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-1ac21cb2038d4617ab4c4442f04b8dcf2023-11-30T23:08:39ZengMDPI AGApplied Sciences2076-34172022-08-011216822010.3390/app12168220Experimental Analysis of Constrained Layer Damping Structures for Vibration Isolation in Lightweight Railway VehiclesMiguel Melero0Antonio J. Nieto1Angel L. Morales2Eduardo Palomares3Jose M. Chicharro4Carmen Ramiro5Publio Pintado6E.T.S. Ingeniería Industrial de Ciudad Real, University of Castilla-La Mancha, 13071 Ciudad Real, SpainE.T.S. Ingeniería Industrial de Ciudad Real, University of Castilla-La Mancha, 13071 Ciudad Real, SpainE.T.S. Ingeniería Industrial de Ciudad Real, University of Castilla-La Mancha, 13071 Ciudad Real, SpainE.T.S. Ingeniería Industrial de Ciudad Real, University of Castilla-La Mancha, 13071 Ciudad Real, SpainE.T.S. Ingeniería Industrial de Ciudad Real, University of Castilla-La Mancha, 13071 Ciudad Real, SpainE.T.S. Ingeniería Industrial de Ciudad Real, University of Castilla-La Mancha, 13071 Ciudad Real, SpainE.T.S. Ingeniería Industrial de Ciudad Real, University of Castilla-La Mancha, 13071 Ciudad Real, SpainRolling stock manufacturers face the challenge of manufacturing lightweight high-speed trains without deteriorating comfort. One of the difficulties is to mantain or increase structural stiffness and damping as the car bodies become lighter. Leaving aside active solutions, which are expensive and generally complex to implement, increasing structural damping by means of viscoelastic patches (via Constrained Layer Damping) seems to be a viable solution which is in fact already used for acoustic insulation in automotive, aerospace and even railway applications. Although there are works in the literature that try to optimise viscoelastic panels, this work presents an experimental study with two essential contributions: (i) to analyse the influence of a broad set of design parameters such as type of the constraining layer (uniform or honeycomb), thickness of the viscoelastic layer, location, covered area and continuity between patches; and (ii) to consider absolute and specific (per unit mass) damping depending on the design scenario. To locally increase the structural damping of an existing lightweight structure without compromising its weight, partial application of thin viscoelastic and constraining layers turned out to be the best solution. To enhance structural damping from the design stages, disregarding constraining layer mass by incorporating its stiffness into the overall stiffness of the structure, full coverage with thick viscoelastic layer and a honeycomb constraining layer with a high cross-section moment of inertia turned out to be the best option, reaching modal damping ratios up to 22 times higher than structures without viscoelastic materials.https://www.mdpi.com/2076-3417/12/16/8220constrained layer dampingviscoelastic materialflexural vibrationexperimental modal analysis
spellingShingle Miguel Melero
Antonio J. Nieto
Angel L. Morales
Eduardo Palomares
Jose M. Chicharro
Carmen Ramiro
Publio Pintado
Experimental Analysis of Constrained Layer Damping Structures for Vibration Isolation in Lightweight Railway Vehicles
Applied Sciences
constrained layer damping
viscoelastic material
flexural vibration
experimental modal analysis
title Experimental Analysis of Constrained Layer Damping Structures for Vibration Isolation in Lightweight Railway Vehicles
title_full Experimental Analysis of Constrained Layer Damping Structures for Vibration Isolation in Lightweight Railway Vehicles
title_fullStr Experimental Analysis of Constrained Layer Damping Structures for Vibration Isolation in Lightweight Railway Vehicles
title_full_unstemmed Experimental Analysis of Constrained Layer Damping Structures for Vibration Isolation in Lightweight Railway Vehicles
title_short Experimental Analysis of Constrained Layer Damping Structures for Vibration Isolation in Lightweight Railway Vehicles
title_sort experimental analysis of constrained layer damping structures for vibration isolation in lightweight railway vehicles
topic constrained layer damping
viscoelastic material
flexural vibration
experimental modal analysis
url https://www.mdpi.com/2076-3417/12/16/8220
work_keys_str_mv AT miguelmelero experimentalanalysisofconstrainedlayerdampingstructuresforvibrationisolationinlightweightrailwayvehicles
AT antoniojnieto experimentalanalysisofconstrainedlayerdampingstructuresforvibrationisolationinlightweightrailwayvehicles
AT angellmorales experimentalanalysisofconstrainedlayerdampingstructuresforvibrationisolationinlightweightrailwayvehicles
AT eduardopalomares experimentalanalysisofconstrainedlayerdampingstructuresforvibrationisolationinlightweightrailwayvehicles
AT josemchicharro experimentalanalysisofconstrainedlayerdampingstructuresforvibrationisolationinlightweightrailwayvehicles
AT carmenramiro experimentalanalysisofconstrainedlayerdampingstructuresforvibrationisolationinlightweightrailwayvehicles
AT publiopintado experimentalanalysisofconstrainedlayerdampingstructuresforvibrationisolationinlightweightrailwayvehicles