Experimental and Numerical Investigation into Residual Stress During Turning Operation for Stainless Steel AISI 316

RS (residual stresses) represent the main role in the performance of structures and machined parts. The main objective of this paper is to investigate the effect of feed rate with constant cutting speed and depth of cut on residual stresses in orthogonal cutting, using Tungsten carbide cutting tools...

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Main Authors: Safa Lafta, Maan Tawfiq
Format: Article
Language:English
Published: Unviversity of Technology- Iraq 2020-12-01
Series:Engineering and Technology Journal
Subjects:
Online Access:https://etj.uotechnology.edu.iq/article_169259_4335a665710ca3cf3883c254b604be2c.pdf
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author Safa Lafta
Maan Tawfiq
author_facet Safa Lafta
Maan Tawfiq
author_sort Safa Lafta
collection DOAJ
description RS (residual stresses) represent the main role in the performance of structures and machined parts. The main objective of this paper is to investigate the effect of feed rate with constant cutting speed and depth of cut on residual stresses in orthogonal cutting, using Tungsten carbide cutting tools when machining AISI 316 in turning operation. AISI 316 stainless steel was selected in experiments since it is used in many important industries such as chemical, petrochemical industries, power generation, electrical engineering, food and beverage industry. Four feed rates were selected (0.228, 0.16, 0.08 and 0.065) mm/rev when cutting speed is constant 71 mm/min and depth of cutting 2 mm. The experimental results of residual stresses were (-15.75, 12.84, 64.9, 37.74) MPa and the numerical results of residual stresses were (-15, 12, 59, and 37) MPa. The best value of residual stresses is (-15.75 and -15) MPa when it is in a compressive way. The results showed that the percentage error between numerical by using (ABAQUS/ CAE ver. 2017) and experimental work measured by X-ray diffraction is range (2-15) %
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spelling doaj.art-1b00924be04b40efb75d188d606009942024-02-01T07:36:54ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582020-12-013812A1862187010.30684/etj.v38i12A.1607169259Experimental and Numerical Investigation into Residual Stress During Turning Operation for Stainless Steel AISI 316Safa Lafta0Maan Tawfiq1Production Engineering and Metallurgy Department, University of Technology Baghdad, IraqProduction Engineering and Metallurgy Department, University of Technology Baghdad, IraqRS (residual stresses) represent the main role in the performance of structures and machined parts. The main objective of this paper is to investigate the effect of feed rate with constant cutting speed and depth of cut on residual stresses in orthogonal cutting, using Tungsten carbide cutting tools when machining AISI 316 in turning operation. AISI 316 stainless steel was selected in experiments since it is used in many important industries such as chemical, petrochemical industries, power generation, electrical engineering, food and beverage industry. Four feed rates were selected (0.228, 0.16, 0.08 and 0.065) mm/rev when cutting speed is constant 71 mm/min and depth of cutting 2 mm. The experimental results of residual stresses were (-15.75, 12.84, 64.9, 37.74) MPa and the numerical results of residual stresses were (-15, 12, 59, and 37) MPa. The best value of residual stresses is (-15.75 and -15) MPa when it is in a compressive way. The results showed that the percentage error between numerical by using (ABAQUS/ CAE ver. 2017) and experimental work measured by X-ray diffraction is range (2-15) %https://etj.uotechnology.edu.iq/article_169259_4335a665710ca3cf3883c254b604be2c.pdfresidual stressesfeed ratecutting speedx-ray diffractionabaqus
spellingShingle Safa Lafta
Maan Tawfiq
Experimental and Numerical Investigation into Residual Stress During Turning Operation for Stainless Steel AISI 316
Engineering and Technology Journal
residual stresses
feed rate
cutting speed
x-ray diffraction
abaqus
title Experimental and Numerical Investigation into Residual Stress During Turning Operation for Stainless Steel AISI 316
title_full Experimental and Numerical Investigation into Residual Stress During Turning Operation for Stainless Steel AISI 316
title_fullStr Experimental and Numerical Investigation into Residual Stress During Turning Operation for Stainless Steel AISI 316
title_full_unstemmed Experimental and Numerical Investigation into Residual Stress During Turning Operation for Stainless Steel AISI 316
title_short Experimental and Numerical Investigation into Residual Stress During Turning Operation for Stainless Steel AISI 316
title_sort experimental and numerical investigation into residual stress during turning operation for stainless steel aisi 316
topic residual stresses
feed rate
cutting speed
x-ray diffraction
abaqus
url https://etj.uotechnology.edu.iq/article_169259_4335a665710ca3cf3883c254b604be2c.pdf
work_keys_str_mv AT safalafta experimentalandnumericalinvestigationintoresidualstressduringturningoperationforstainlesssteelaisi316
AT maantawfiq experimentalandnumericalinvestigationintoresidualstressduringturningoperationforstainlesssteelaisi316