Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant Properties

This investigation is motivated by the need for the development of polymer coatings containing inorganic flame-retardant materials (FRMs) and the replacement of toxic halogenated FRMs. A green strategy is reported for the fabrication of poly(ethyl methacrylate) (PEMA)-FRM composite coatings using a...

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Main Authors: Xinqian Liu, Stephen Veldhuis, Ritch Mathews, Igor Zhitomirsky
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Journal of Composites Science
Subjects:
Online Access:https://www.mdpi.com/2504-477X/6/4/104
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author Xinqian Liu
Stephen Veldhuis
Ritch Mathews
Igor Zhitomirsky
author_facet Xinqian Liu
Stephen Veldhuis
Ritch Mathews
Igor Zhitomirsky
author_sort Xinqian Liu
collection DOAJ
description This investigation is motivated by the need for the development of polymer coatings containing inorganic flame-retardant materials (FRMs) and the replacement of toxic halogenated FRMs. A green strategy is reported for the fabrication of poly(ethyl methacrylate) (PEMA)-FRM composite coatings using a dip-coating method. The use of water-isopropanol co-solvent allows the replacement of regular toxic solvents for PEMA. The abilities to form concentrated solutions of high-molecular-mass PEMA and to disperse FRM particles in such solutions are the main factors in the fabrication of coatings using a dip-coating technique. Huntite, halloysite, and hydrotalcite are used as advanced FRMs for the fabrication of PEMA-FRM coatings. FTIR, XRD, SEM, and TGA data are used for the analysis of the microstructure and composition of PEMA-FRM coatings. PEMA and PEMA-FRM coatings provide corrosion protection of stainless steel. The ability to form laminates with different layers using a dip-coating method facilitates the fabrication of composite coatings with enhanced properties.
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spelling doaj.art-1b0cf5b307eb48288249afe21feccfad2023-11-30T21:20:19ZengMDPI AGJournal of Composites Science2504-477X2022-03-016410410.3390/jcs6040104Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant PropertiesXinqian Liu0Stephen Veldhuis1Ritch Mathews2Igor Zhitomirsky3Department of Materials Science and Engineering, McMaster University, Hamilton, ON L8S 4L7, CanadaDepartment of Mechanical Engineering, McMaster University, Hamilton, ON L8S 4L7, CanadaAdvanced Ceramics Corporation, 2536 Bristol Circle, Oakville, ON L6H 5S1, CanadaDepartment of Materials Science and Engineering, McMaster University, Hamilton, ON L8S 4L7, CanadaThis investigation is motivated by the need for the development of polymer coatings containing inorganic flame-retardant materials (FRMs) and the replacement of toxic halogenated FRMs. A green strategy is reported for the fabrication of poly(ethyl methacrylate) (PEMA)-FRM composite coatings using a dip-coating method. The use of water-isopropanol co-solvent allows the replacement of regular toxic solvents for PEMA. The abilities to form concentrated solutions of high-molecular-mass PEMA and to disperse FRM particles in such solutions are the main factors in the fabrication of coatings using a dip-coating technique. Huntite, halloysite, and hydrotalcite are used as advanced FRMs for the fabrication of PEMA-FRM coatings. FTIR, XRD, SEM, and TGA data are used for the analysis of the microstructure and composition of PEMA-FRM coatings. PEMA and PEMA-FRM coatings provide corrosion protection of stainless steel. The ability to form laminates with different layers using a dip-coating method facilitates the fabrication of composite coatings with enhanced properties.https://www.mdpi.com/2504-477X/6/4/104poly(ethyl methacrylate)flame retardantcompositefilmdepositionhydroxide
spellingShingle Xinqian Liu
Stephen Veldhuis
Ritch Mathews
Igor Zhitomirsky
Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant Properties
Journal of Composites Science
poly(ethyl methacrylate)
flame retardant
composite
film
deposition
hydroxide
title Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant Properties
title_full Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant Properties
title_fullStr Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant Properties
title_full_unstemmed Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant Properties
title_short Poly(ethyl methacrylate) Composite Coatings Containing Halogen-Free Inorganic Additives with Flame-Retardant Properties
title_sort poly ethyl methacrylate composite coatings containing halogen free inorganic additives with flame retardant properties
topic poly(ethyl methacrylate)
flame retardant
composite
film
deposition
hydroxide
url https://www.mdpi.com/2504-477X/6/4/104
work_keys_str_mv AT xinqianliu polyethylmethacrylatecompositecoatingscontaininghalogenfreeinorganicadditiveswithflameretardantproperties
AT stephenveldhuis polyethylmethacrylatecompositecoatingscontaininghalogenfreeinorganicadditiveswithflameretardantproperties
AT ritchmathews polyethylmethacrylatecompositecoatingscontaininghalogenfreeinorganicadditiveswithflameretardantproperties
AT igorzhitomirsky polyethylmethacrylatecompositecoatingscontaininghalogenfreeinorganicadditiveswithflameretardantproperties