Improvement of resin fracture model for ultimately light design of Type 4 hydrogen tank

A conservative design methodology which results in overweight winding of helical layer in Type 4 hydrogen tank has been employed since the rupture phenomena in the vicinity of metallic boss of the tank is too complicated to predict precise burst pressure. The complexity comes from both the meso-scal...

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Main Authors: Shinichiro TAKEMOTO, Nobuhiro YOSHIKAWA
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2023-11-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/89/927/89_23-00224/_pdf/-char/en
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author Shinichiro TAKEMOTO
Nobuhiro YOSHIKAWA
author_facet Shinichiro TAKEMOTO
Nobuhiro YOSHIKAWA
author_sort Shinichiro TAKEMOTO
collection DOAJ
description A conservative design methodology which results in overweight winding of helical layer in Type 4 hydrogen tank has been employed since the rupture phenomena in the vicinity of metallic boss of the tank is too complicated to predict precise burst pressure. The complexity comes from both the meso-scale structure constituted by overlapped carbon fiber bundles and local bending deformation in the part. Authors have developed a meso-scale based methodology for precise prediction of the burst pressure of Type 4 hydrogen tank, where carbon fiber bundles and matrix resin are perfectly distinguished for modeling. We investigate resin fracture model for the improvement of burst pressure prediction initiated by the rupture in the vicinity of metallic boss, assuming the reinforcement by means of Automated CFRP Tape Placement to realize ultimately light design of the tank. Specimens representing meso-scopic structure in the part are manufactured and submitted to the three-point bending tests. Through the validation of meso-scale fracture simulations corresponding to the tests, we demonstrate compressive fracture model of resin is decisive for precise description of terminative fracture phenomena in bending test specimen.
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spelling doaj.art-1b0e071b58dd462599ec5f6a3e18ff122023-11-28T05:07:41ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612023-11-018992723-0022423-0022410.1299/transjsme.23-00224transjsmeImprovement of resin fracture model for ultimately light design of Type 4 hydrogen tankShinichiro TAKEMOTO0Nobuhiro YOSHIKAWA1Institute of Industrial Science, The University of TokyoInstitute of Industrial Science, The University of TokyoA conservative design methodology which results in overweight winding of helical layer in Type 4 hydrogen tank has been employed since the rupture phenomena in the vicinity of metallic boss of the tank is too complicated to predict precise burst pressure. The complexity comes from both the meso-scale structure constituted by overlapped carbon fiber bundles and local bending deformation in the part. Authors have developed a meso-scale based methodology for precise prediction of the burst pressure of Type 4 hydrogen tank, where carbon fiber bundles and matrix resin are perfectly distinguished for modeling. We investigate resin fracture model for the improvement of burst pressure prediction initiated by the rupture in the vicinity of metallic boss, assuming the reinforcement by means of Automated CFRP Tape Placement to realize ultimately light design of the tank. Specimens representing meso-scopic structure in the part are manufactured and submitted to the three-point bending tests. Through the validation of meso-scale fracture simulations corresponding to the tests, we demonstrate compressive fracture model of resin is decisive for precise description of terminative fracture phenomena in bending test specimen.https://www.jstage.jst.go.jp/article/transjsme/89/927/89_23-00224/_pdf/-char/enhigh pressure hydrogen tankcarbon fiber reinforced plasticsfilament windingmeso-scale strength modelfinite element analysis
spellingShingle Shinichiro TAKEMOTO
Nobuhiro YOSHIKAWA
Improvement of resin fracture model for ultimately light design of Type 4 hydrogen tank
Nihon Kikai Gakkai ronbunshu
high pressure hydrogen tank
carbon fiber reinforced plastics
filament winding
meso-scale strength model
finite element analysis
title Improvement of resin fracture model for ultimately light design of Type 4 hydrogen tank
title_full Improvement of resin fracture model for ultimately light design of Type 4 hydrogen tank
title_fullStr Improvement of resin fracture model for ultimately light design of Type 4 hydrogen tank
title_full_unstemmed Improvement of resin fracture model for ultimately light design of Type 4 hydrogen tank
title_short Improvement of resin fracture model for ultimately light design of Type 4 hydrogen tank
title_sort improvement of resin fracture model for ultimately light design of type 4 hydrogen tank
topic high pressure hydrogen tank
carbon fiber reinforced plastics
filament winding
meso-scale strength model
finite element analysis
url https://www.jstage.jst.go.jp/article/transjsme/89/927/89_23-00224/_pdf/-char/en
work_keys_str_mv AT shinichirotakemoto improvementofresinfracturemodelforultimatelylightdesignoftype4hydrogentank
AT nobuhiroyoshikawa improvementofresinfracturemodelforultimatelylightdesignoftype4hydrogentank