Screen-printed electrodes on paper using copper nano- and micro-particles

Screen-printed copper electrodes have the potential to replace silver and lithium electrodes in printed batteries and sensors owing to the abundance of copper, its competitive electrical properties, and the low cost of raw materials. Herein, copper microparticle-glycerol-based inks were screen-print...

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Main Authors: Anesu Nyabadza, Anouk Plouze, Saeid Heidarinassab, Mercedes Vazquez, Dermot Brabazon
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424005441
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author Anesu Nyabadza
Anouk Plouze
Saeid Heidarinassab
Mercedes Vazquez
Dermot Brabazon
author_facet Anesu Nyabadza
Anouk Plouze
Saeid Heidarinassab
Mercedes Vazquez
Dermot Brabazon
author_sort Anesu Nyabadza
collection DOAJ
description Screen-printed copper electrodes have the potential to replace silver and lithium electrodes in printed batteries and sensors owing to the abundance of copper, its competitive electrical properties, and the low cost of raw materials. Herein, copper microparticle-glycerol-based inks were screen-printed onto paper to develop highly conductive electrodes. The conductivity and particle connectivity enhancement of screen-printed electrodes are the main research topics. These parameters translate to usability including increased sensitivity for sensor applications and reduced resistivity for battery electrode applications. CuO nanoparticles of 50 nm were deposited onto the electrodes at a concentration of 1 μl/cm2, which led to a 4-fold decrease in sheet resistivity from 200 to 50 Ω/m2. The increased connectivity and formation of new channels due to the addition of nanoparticles were visualised via field emission scanning electron microscopy. The CuO nanoparticles were developed via a hybrid approach incorporating wet chemistry for high yield and laser ablation for colloidal conductivity and Zeta potential enhancement which reached up to −45 mV. An optimal screen-printing viscosity of 62 mPa s was achieved through a precise 1.95:1 mass ratio of Cu microparticles to glycerol. Heat treatment at 100 °C after screen-printing enhanced particle connectivity by reducing glycerol content in the ink.
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spelling doaj.art-1b1a886cb17c432e9cb153ebd8348ac22024-03-24T06:58:55ZengElsevierJournal of Materials Research and Technology2238-78542024-03-012951895197Screen-printed electrodes on paper using copper nano- and micro-particlesAnesu Nyabadza0Anouk Plouze1Saeid Heidarinassab2Mercedes Vazquez3Dermot Brabazon4I-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; EPSRC & SFI Centre for Doctoral Training (CDT) in Advanced Metallic Systems, School of Mechanical & Manufacturing Engineering, And School of Chemical Sciences, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, Dublin City University, Glasnevin, Dublin, 9, Ireland; Corresponding author. I-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland.Advanced Processing Technology Research Centre, Dublin City University, Glasnevin, Dublin, 9, Ireland; Conservatoire national des arts et métiers (CNAM), 61 Rue Du Landy, 93210, Saint-Denis, FranceI-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; EPSRC & SFI Centre for Doctoral Training (CDT) in Advanced Metallic Systems, School of Mechanical & Manufacturing Engineering, And School of Chemical Sciences, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, Dublin City University, Glasnevin, Dublin, 9, IrelandI-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; EPSRC & SFI Centre for Doctoral Training (CDT) in Advanced Metallic Systems, School of Mechanical & Manufacturing Engineering, And School of Chemical Sciences, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, Dublin City University, Glasnevin, Dublin, 9, IrelandI-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; EPSRC & SFI Centre for Doctoral Training (CDT) in Advanced Metallic Systems, School of Mechanical & Manufacturing Engineering, And School of Chemical Sciences, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, Dublin City University, Glasnevin, Dublin, 9, IrelandScreen-printed copper electrodes have the potential to replace silver and lithium electrodes in printed batteries and sensors owing to the abundance of copper, its competitive electrical properties, and the low cost of raw materials. Herein, copper microparticle-glycerol-based inks were screen-printed onto paper to develop highly conductive electrodes. The conductivity and particle connectivity enhancement of screen-printed electrodes are the main research topics. These parameters translate to usability including increased sensitivity for sensor applications and reduced resistivity for battery electrode applications. CuO nanoparticles of 50 nm were deposited onto the electrodes at a concentration of 1 μl/cm2, which led to a 4-fold decrease in sheet resistivity from 200 to 50 Ω/m2. The increased connectivity and formation of new channels due to the addition of nanoparticles were visualised via field emission scanning electron microscopy. The CuO nanoparticles were developed via a hybrid approach incorporating wet chemistry for high yield and laser ablation for colloidal conductivity and Zeta potential enhancement which reached up to −45 mV. An optimal screen-printing viscosity of 62 mPa s was achieved through a precise 1.95:1 mass ratio of Cu microparticles to glycerol. Heat treatment at 100 °C after screen-printing enhanced particle connectivity by reducing glycerol content in the ink.http://www.sciencedirect.com/science/article/pii/S2238785424005441Screen-printingBattery electrodesCopper electrodesPrinted batteriesNanoparticlesAdditive manufacturing
spellingShingle Anesu Nyabadza
Anouk Plouze
Saeid Heidarinassab
Mercedes Vazquez
Dermot Brabazon
Screen-printed electrodes on paper using copper nano- and micro-particles
Journal of Materials Research and Technology
Screen-printing
Battery electrodes
Copper electrodes
Printed batteries
Nanoparticles
Additive manufacturing
title Screen-printed electrodes on paper using copper nano- and micro-particles
title_full Screen-printed electrodes on paper using copper nano- and micro-particles
title_fullStr Screen-printed electrodes on paper using copper nano- and micro-particles
title_full_unstemmed Screen-printed electrodes on paper using copper nano- and micro-particles
title_short Screen-printed electrodes on paper using copper nano- and micro-particles
title_sort screen printed electrodes on paper using copper nano and micro particles
topic Screen-printing
Battery electrodes
Copper electrodes
Printed batteries
Nanoparticles
Additive manufacturing
url http://www.sciencedirect.com/science/article/pii/S2238785424005441
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AT mercedesvazquez screenprintedelectrodesonpaperusingcoppernanoandmicroparticles
AT dermotbrabazon screenprintedelectrodesonpaperusingcoppernanoandmicroparticles