Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured Sand

Many places in the world suffer from a shortage of river sand because of population growth and environmental protection, and people have to replace river sand with manufactured sand (M-sand). In this study, M-sand was adopted as aggregate and the effect of the mix design (paste fluidity (PF) and pas...

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Main Authors: Weichao Li, Laibo Li, Yali Li, Yanlin Li, Lingchao Lu, Xin Cheng
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/24/9065
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author Weichao Li
Laibo Li
Yali Li
Yanlin Li
Lingchao Lu
Xin Cheng
author_facet Weichao Li
Laibo Li
Yali Li
Yanlin Li
Lingchao Lu
Xin Cheng
author_sort Weichao Li
collection DOAJ
description Many places in the world suffer from a shortage of river sand because of population growth and environmental protection, and people have to replace river sand with manufactured sand (M-sand). In this study, M-sand was adopted as aggregate and the effect of the mix design (paste fluidity (PF) and paste-to-aggregate ratio (P/A)) on the properties of porous mortar was investigated through a combined experimental, statistical and response surface method (RSM). By including variations in both P/A (0.16–0.26) and PF (160–200 mm), the method was utilized to develop ANOVA models and construct response surface and contour lines. The experimental results revealed that the compressive strength of the porous mortar increased by 62.3% to a value of 34.1 MPa while the PF increased to 190 mm from 160 mm at a P/A of 0.20, and the water permeability coefficient was 7.2 mm/s under the same conditions. In addition, the ANOVA analysis of the measured properties revealed a strong interactive effect of the paste-to-aggregate ratio and paste fluidity on the porous mortar properties, and the developed relationship models between the variables and responses were accurate. A porous mortar with a compressive strength over 30 MPa and a permeability coefficient over 7 mm/s could be conveniently designed by RSM. Additionally, the compressive strength of the porous concrete reached more than 40 MPa at a P/A of 0.26.
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spelling doaj.art-1b7f6c8091e94605b235f626aaf1fe362023-11-24T16:26:33ZengMDPI AGMaterials1996-19442022-12-011524906510.3390/ma15249065Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured SandWeichao Li0Laibo Li1Yali Li2Yanlin Li3Lingchao Lu4Xin Cheng5Shandong Provincial Key Laboratory of Preparation and Measurement of Building Materials, University of Jinan, Jinan 250022, ChinaShandong Provincial Key Laboratory of Preparation and Measurement of Building Materials, University of Jinan, Jinan 250022, ChinaCentre for Smart Infrastructure and Digital Construction, School of Engineering, Swinburne University of Technology, Hawthorn, Melbourne, VIC 3122, AustraliaTiezheng Testing Technology Co., Ltd., Jinan 250014, ChinaShandong Provincial Key Laboratory of Preparation and Measurement of Building Materials, University of Jinan, Jinan 250022, ChinaShandong Provincial Key Laboratory of Preparation and Measurement of Building Materials, University of Jinan, Jinan 250022, ChinaMany places in the world suffer from a shortage of river sand because of population growth and environmental protection, and people have to replace river sand with manufactured sand (M-sand). In this study, M-sand was adopted as aggregate and the effect of the mix design (paste fluidity (PF) and paste-to-aggregate ratio (P/A)) on the properties of porous mortar was investigated through a combined experimental, statistical and response surface method (RSM). By including variations in both P/A (0.16–0.26) and PF (160–200 mm), the method was utilized to develop ANOVA models and construct response surface and contour lines. The experimental results revealed that the compressive strength of the porous mortar increased by 62.3% to a value of 34.1 MPa while the PF increased to 190 mm from 160 mm at a P/A of 0.20, and the water permeability coefficient was 7.2 mm/s under the same conditions. In addition, the ANOVA analysis of the measured properties revealed a strong interactive effect of the paste-to-aggregate ratio and paste fluidity on the porous mortar properties, and the developed relationship models between the variables and responses were accurate. A porous mortar with a compressive strength over 30 MPa and a permeability coefficient over 7 mm/s could be conveniently designed by RSM. Additionally, the compressive strength of the porous concrete reached more than 40 MPa at a P/A of 0.26.https://www.mdpi.com/1996-1944/15/24/9065manufactured sand-based porous mortarmix proportion designresponse surface method
spellingShingle Weichao Li
Laibo Li
Yali Li
Yanlin Li
Lingchao Lu
Xin Cheng
Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured Sand
Materials
manufactured sand-based porous mortar
mix proportion design
response surface method
title Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured Sand
title_full Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured Sand
title_fullStr Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured Sand
title_full_unstemmed Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured Sand
title_short Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured Sand
title_sort effect of paste fluidity and paste to aggregate ratio on the strength and permeability of porous mortar from manufactured sand
topic manufactured sand-based porous mortar
mix proportion design
response surface method
url https://www.mdpi.com/1996-1944/15/24/9065
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