Microstructure and Tensile Property of Hybrid Fabricated Ti-6Al-4V Alloy by Investment Casting and Laser Additive Manufacturing

Hybrid manufacturing of titanium alloys by investment casting and laser additive manufacturing (LAM) combines the advantages of both techniques and can further reduce the cost. In this study, microstructure evolution in the bonding zone and tensile property of the hybrid manufacturing Ti-6Al-4V allo...

Full description

Bibliographic Details
Main Authors: Xiao Zong, Zhijun Ji, Zijun Zhao, Xin Feng, Xianfei Ding, Hai Nan
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/4/668
_version_ 1797604289864007680
author Xiao Zong
Zhijun Ji
Zijun Zhao
Xin Feng
Xianfei Ding
Hai Nan
author_facet Xiao Zong
Zhijun Ji
Zijun Zhao
Xin Feng
Xianfei Ding
Hai Nan
author_sort Xiao Zong
collection DOAJ
description Hybrid manufacturing of titanium alloys by investment casting and laser additive manufacturing (LAM) combines the advantages of both techniques and can further reduce the cost. In this study, microstructure evolution in the bonding zone and tensile property of the hybrid manufacturing Ti-6Al-4V alloy are carefully investigated. Results show that the hybrid sample consists of the LAM zone, the heat-affected zone (HAZ) and the base casting zone. A transition zone (TZ) forms within the HAZ close to the fusion line. Grains in the bottom of the LAM zone are much finer with a mixture of equiaxed grain and small columnar grain, and gradually coarsening to fully large columnar grains. Typical ultra-fine basket-wave microstructure forms in the LAM zone. In the TZ, the microstructure gradually changes from a fine basket-wave microstructure to a coarsened bimodal microstructure. The highest microhardness of the bonding zone is 491 HV. The fracture of the hybrid sample occurs in the casting half, and the tensile strength of the hybrid sample reaches (821 ± 31) MPa, which is higher than that of the pure casting sample ((778 ± 22) MPa). However, the elongation of the hybrid sample ((8.0 ± 0.5)%) is lower than that of the pure casting sample ((10.0 ± 1.7)%).
first_indexed 2024-03-11T04:44:19Z
format Article
id doaj.art-1b9d17de87ae4462a186f3d7e31276f3
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-11T04:44:19Z
publishDate 2023-03-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-1b9d17de87ae4462a186f3d7e31276f32023-11-17T20:25:58ZengMDPI AGMetals2075-47012023-03-0113466810.3390/met13040668Microstructure and Tensile Property of Hybrid Fabricated Ti-6Al-4V Alloy by Investment Casting and Laser Additive ManufacturingXiao Zong0Zhijun Ji1Zijun Zhao2Xin Feng3Xianfei Ding4Hai Nan5AECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaHybrid manufacturing of titanium alloys by investment casting and laser additive manufacturing (LAM) combines the advantages of both techniques and can further reduce the cost. In this study, microstructure evolution in the bonding zone and tensile property of the hybrid manufacturing Ti-6Al-4V alloy are carefully investigated. Results show that the hybrid sample consists of the LAM zone, the heat-affected zone (HAZ) and the base casting zone. A transition zone (TZ) forms within the HAZ close to the fusion line. Grains in the bottom of the LAM zone are much finer with a mixture of equiaxed grain and small columnar grain, and gradually coarsening to fully large columnar grains. Typical ultra-fine basket-wave microstructure forms in the LAM zone. In the TZ, the microstructure gradually changes from a fine basket-wave microstructure to a coarsened bimodal microstructure. The highest microhardness of the bonding zone is 491 HV. The fracture of the hybrid sample occurs in the casting half, and the tensile strength of the hybrid sample reaches (821 ± 31) MPa, which is higher than that of the pure casting sample ((778 ± 22) MPa). However, the elongation of the hybrid sample ((8.0 ± 0.5)%) is lower than that of the pure casting sample ((10.0 ± 1.7)%).https://www.mdpi.com/2075-4701/13/4/668hybrid manufacturingcastinglaser additive manufacturingtitanium alloymechanical property
spellingShingle Xiao Zong
Zhijun Ji
Zijun Zhao
Xin Feng
Xianfei Ding
Hai Nan
Microstructure and Tensile Property of Hybrid Fabricated Ti-6Al-4V Alloy by Investment Casting and Laser Additive Manufacturing
Metals
hybrid manufacturing
casting
laser additive manufacturing
titanium alloy
mechanical property
title Microstructure and Tensile Property of Hybrid Fabricated Ti-6Al-4V Alloy by Investment Casting and Laser Additive Manufacturing
title_full Microstructure and Tensile Property of Hybrid Fabricated Ti-6Al-4V Alloy by Investment Casting and Laser Additive Manufacturing
title_fullStr Microstructure and Tensile Property of Hybrid Fabricated Ti-6Al-4V Alloy by Investment Casting and Laser Additive Manufacturing
title_full_unstemmed Microstructure and Tensile Property of Hybrid Fabricated Ti-6Al-4V Alloy by Investment Casting and Laser Additive Manufacturing
title_short Microstructure and Tensile Property of Hybrid Fabricated Ti-6Al-4V Alloy by Investment Casting and Laser Additive Manufacturing
title_sort microstructure and tensile property of hybrid fabricated ti 6al 4v alloy by investment casting and laser additive manufacturing
topic hybrid manufacturing
casting
laser additive manufacturing
titanium alloy
mechanical property
url https://www.mdpi.com/2075-4701/13/4/668
work_keys_str_mv AT xiaozong microstructureandtensilepropertyofhybridfabricatedti6al4valloybyinvestmentcastingandlaseradditivemanufacturing
AT zhijunji microstructureandtensilepropertyofhybridfabricatedti6al4valloybyinvestmentcastingandlaseradditivemanufacturing
AT zijunzhao microstructureandtensilepropertyofhybridfabricatedti6al4valloybyinvestmentcastingandlaseradditivemanufacturing
AT xinfeng microstructureandtensilepropertyofhybridfabricatedti6al4valloybyinvestmentcastingandlaseradditivemanufacturing
AT xianfeiding microstructureandtensilepropertyofhybridfabricatedti6al4valloybyinvestmentcastingandlaseradditivemanufacturing
AT hainan microstructureandtensilepropertyofhybridfabricatedti6al4valloybyinvestmentcastingandlaseradditivemanufacturing