Effects of latex type and processed-mica waste loading on the structural and thermo-physical properties of natural rubber latex foam composites

Mica waste, a type of commercial waste produced in bulk quantities by the mica mining industry, was processed and added to Natural Rubber Latex Foams (NRLF) made of centrifuged and creamed latex. Following the Dunlop method, NRLF composites with various Processed Mica Waste (PMW) loadings (0, 2, 4,...

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Main Authors: Vimukthi Dananjaya, Yashoda Somarathna, Susantha Siriwardena, Narayana Sirimuthu, Laleen Karunanayake, Chamil Abeykoon
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2024-05-01
Series:International Journal of Lightweight Materials and Manufacture
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2588840423000720
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author Vimukthi Dananjaya
Yashoda Somarathna
Susantha Siriwardena
Narayana Sirimuthu
Laleen Karunanayake
Chamil Abeykoon
author_facet Vimukthi Dananjaya
Yashoda Somarathna
Susantha Siriwardena
Narayana Sirimuthu
Laleen Karunanayake
Chamil Abeykoon
author_sort Vimukthi Dananjaya
collection DOAJ
description Mica waste, a type of commercial waste produced in bulk quantities by the mica mining industry, was processed and added to Natural Rubber Latex Foams (NRLF) made of centrifuged and creamed latex. Following the Dunlop method, NRLF composites with various Processed Mica Waste (PMW) loadings (0, 2, 4, 6, 8, and 10 Phr) were prepared, and the thermo-physical characteristics were compared. Thermal conductivity, electrical resistivity of NRLF against the latex type and mica loading were compared for the first time. NRLFs prepared using creamed latex exhibit 33 and 50 μm (width and height) cell diameter, 3 ibf hardness, 281 % swelling index improvements and 0.05 Wm−1K−1 thermal conductivity, and 1 °C glass transition temperature (Tg) reductions than centrifuged NRLF and indistinguishable electrical resistivity. With the addition of mica (0–10 Phr), both NRLF types showed a similar ascending trend in hardness (42 ibf), water absorption (16 %), Tg (7 °C), thermal conductivity (0.54 Wm−1K−1), electrical resistivity (69 × 103 Ω m) with decreasing gel time (3 min) and swelling index (550 %). The key objective of this research was to prepare PMW-filled NRLF and compare structural, electrical and thermo-physical properties, for the first time, against mica content and latex type.
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spelling doaj.art-1baa50a7d75247a0802f7881708a101e2024-03-14T06:15:48ZengKeAi Communications Co., Ltd.International Journal of Lightweight Materials and Manufacture2588-84042024-05-0173450466Effects of latex type and processed-mica waste loading on the structural and thermo-physical properties of natural rubber latex foam compositesVimukthi Dananjaya0Yashoda Somarathna1Susantha Siriwardena2Narayana Sirimuthu3Laleen Karunanayake4Chamil Abeykoon5Department of Materials Science and Engineering, Faculty of Engineering, University of Moratuwa, Moratuwa, Sri Lanka; Center of Nanocomposite Research, Faculty of Applied Science, University of Sri Jayewardenepura, Nugegoda, Sri LankaRubber Research Institute, Telawala Road, Rathmalana, Sri Lanka; Centre for Future Materials, University of Southern Queensland, Toowoomba, AustraliaRubber Research Institute, Telawala Road, Rathmalana, Sri LankaCenter of Nanocomposite Research, Faculty of Applied Science, University of Sri Jayewardenepura, Nugegoda, Sri LankaCenter of Nanocomposite Research, Faculty of Applied Science, University of Sri Jayewardenepura, Nugegoda, Sri LankaNorthwest Composites Centre, Department of Materials, Faculty of Science and Engineering, University of Manchester, United Kingdom; Corresponding author.Mica waste, a type of commercial waste produced in bulk quantities by the mica mining industry, was processed and added to Natural Rubber Latex Foams (NRLF) made of centrifuged and creamed latex. Following the Dunlop method, NRLF composites with various Processed Mica Waste (PMW) loadings (0, 2, 4, 6, 8, and 10 Phr) were prepared, and the thermo-physical characteristics were compared. Thermal conductivity, electrical resistivity of NRLF against the latex type and mica loading were compared for the first time. NRLFs prepared using creamed latex exhibit 33 and 50 μm (width and height) cell diameter, 3 ibf hardness, 281 % swelling index improvements and 0.05 Wm−1K−1 thermal conductivity, and 1 °C glass transition temperature (Tg) reductions than centrifuged NRLF and indistinguishable electrical resistivity. With the addition of mica (0–10 Phr), both NRLF types showed a similar ascending trend in hardness (42 ibf), water absorption (16 %), Tg (7 °C), thermal conductivity (0.54 Wm−1K−1), electrical resistivity (69 × 103 Ω m) with decreasing gel time (3 min) and swelling index (550 %). The key objective of this research was to prepare PMW-filled NRLF and compare structural, electrical and thermo-physical properties, for the first time, against mica content and latex type.http://www.sciencedirect.com/science/article/pii/S2588840423000720Mica wasteCentrifuged latex and creamed latexNatural rubber foam compositesSwelling indexThermal conductivityElectrical resistivity
spellingShingle Vimukthi Dananjaya
Yashoda Somarathna
Susantha Siriwardena
Narayana Sirimuthu
Laleen Karunanayake
Chamil Abeykoon
Effects of latex type and processed-mica waste loading on the structural and thermo-physical properties of natural rubber latex foam composites
International Journal of Lightweight Materials and Manufacture
Mica waste
Centrifuged latex and creamed latex
Natural rubber foam composites
Swelling index
Thermal conductivity
Electrical resistivity
title Effects of latex type and processed-mica waste loading on the structural and thermo-physical properties of natural rubber latex foam composites
title_full Effects of latex type and processed-mica waste loading on the structural and thermo-physical properties of natural rubber latex foam composites
title_fullStr Effects of latex type and processed-mica waste loading on the structural and thermo-physical properties of natural rubber latex foam composites
title_full_unstemmed Effects of latex type and processed-mica waste loading on the structural and thermo-physical properties of natural rubber latex foam composites
title_short Effects of latex type and processed-mica waste loading on the structural and thermo-physical properties of natural rubber latex foam composites
title_sort effects of latex type and processed mica waste loading on the structural and thermo physical properties of natural rubber latex foam composites
topic Mica waste
Centrifuged latex and creamed latex
Natural rubber foam composites
Swelling index
Thermal conductivity
Electrical resistivity
url http://www.sciencedirect.com/science/article/pii/S2588840423000720
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