Efficiency of Sulfuric Acid on Selective Scandium Leachability from Bauxite Residue

Bauxite residue (BR) is a well promising resource for critical metals, especially scandium (Sc), a rare and expensive metal with increasing applications in advanced technology. Greek BR seems to significantly favor a commercially viable recovery of Sc combining optimized leaching and advanced separa...

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Main Authors: Maria Ochsenkuehn-Petropoulou, Lamprini-Areti Tsakanika, Theopisti Lymperopoulou, Klaus-Michael Ochsenkuehn, Konstantinos Hatzilyberis, Paraskevas Georgiou, Chrysanthos Stergiopoulos, Olga Serifi, Fotis Tsopelas
Format: Article
Language:English
Published: MDPI AG 2018-11-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/8/11/915
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author Maria Ochsenkuehn-Petropoulou
Lamprini-Areti Tsakanika
Theopisti Lymperopoulou
Klaus-Michael Ochsenkuehn
Konstantinos Hatzilyberis
Paraskevas Georgiou
Chrysanthos Stergiopoulos
Olga Serifi
Fotis Tsopelas
author_facet Maria Ochsenkuehn-Petropoulou
Lamprini-Areti Tsakanika
Theopisti Lymperopoulou
Klaus-Michael Ochsenkuehn
Konstantinos Hatzilyberis
Paraskevas Georgiou
Chrysanthos Stergiopoulos
Olga Serifi
Fotis Tsopelas
author_sort Maria Ochsenkuehn-Petropoulou
collection DOAJ
description Bauxite residue (BR) is a well promising resource for critical metals, especially scandium (Sc), a rare and expensive metal with increasing applications in advanced technology. Greek BR seems to significantly favor a commercially viable recovery of Sc combining optimized leaching and advanced separation techniques. Leaching with mineral acids emerges as the dominant selection compared to other techniques. This study investigates an optimized leaching condition set for Sc recovery, using the most advantageous option of sulfuric acid. The main target is to develop a leaching scale-up process to be established in the premises of Mytilineos S.A. (formerly Aluminium of Greece, the largest Greek alumina and aluminum producer), taking into account the feed requirements of a subsequent advanced ion exchanged procedure. Several parameters were studied individually or combined in order to achieve high Sc concentration in the leachate and to ensure selectivity, especially concerning iron. The most significant parameters prove to be the solid-to-liquid ratio (S/L), the final pH value, and the leachate’s recycling. The proposed process, with low molarities of sulfuric acid and ambient conditions, integrates rapidly, leading to high and selective Sc recovery. Finally, a leaching process flow diagram under continuous operation on an industrial scale is developed.
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spelling doaj.art-1bba2b8dcafb480da39a59ad74f6d0cc2022-12-21T18:11:35ZengMDPI AGMetals2075-47012018-11-0181191510.3390/met8110915met8110915Efficiency of Sulfuric Acid on Selective Scandium Leachability from Bauxite ResidueMaria Ochsenkuehn-Petropoulou0Lamprini-Areti Tsakanika1Theopisti Lymperopoulou2Klaus-Michael Ochsenkuehn3Konstantinos Hatzilyberis4Paraskevas Georgiou5Chrysanthos Stergiopoulos6Olga Serifi7Fotis Tsopelas8School of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceSchool of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceSchool of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceSchool of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceSchool of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceSchool of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceSchool of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceSchool of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceSchool of Chemical Engineering (Chem. Eng.), National Technical University of Athens (NTUA), 9 Iroon Polytechniou St., 15780 Athens, GreeceBauxite residue (BR) is a well promising resource for critical metals, especially scandium (Sc), a rare and expensive metal with increasing applications in advanced technology. Greek BR seems to significantly favor a commercially viable recovery of Sc combining optimized leaching and advanced separation techniques. Leaching with mineral acids emerges as the dominant selection compared to other techniques. This study investigates an optimized leaching condition set for Sc recovery, using the most advantageous option of sulfuric acid. The main target is to develop a leaching scale-up process to be established in the premises of Mytilineos S.A. (formerly Aluminium of Greece, the largest Greek alumina and aluminum producer), taking into account the feed requirements of a subsequent advanced ion exchanged procedure. Several parameters were studied individually or combined in order to achieve high Sc concentration in the leachate and to ensure selectivity, especially concerning iron. The most significant parameters prove to be the solid-to-liquid ratio (S/L), the final pH value, and the leachate’s recycling. The proposed process, with low molarities of sulfuric acid and ambient conditions, integrates rapidly, leading to high and selective Sc recovery. Finally, a leaching process flow diagram under continuous operation on an industrial scale is developed.https://www.mdpi.com/2075-4701/8/11/915bauxite residuescandiumleachingsulfuric acid
spellingShingle Maria Ochsenkuehn-Petropoulou
Lamprini-Areti Tsakanika
Theopisti Lymperopoulou
Klaus-Michael Ochsenkuehn
Konstantinos Hatzilyberis
Paraskevas Georgiou
Chrysanthos Stergiopoulos
Olga Serifi
Fotis Tsopelas
Efficiency of Sulfuric Acid on Selective Scandium Leachability from Bauxite Residue
Metals
bauxite residue
scandium
leaching
sulfuric acid
title Efficiency of Sulfuric Acid on Selective Scandium Leachability from Bauxite Residue
title_full Efficiency of Sulfuric Acid on Selective Scandium Leachability from Bauxite Residue
title_fullStr Efficiency of Sulfuric Acid on Selective Scandium Leachability from Bauxite Residue
title_full_unstemmed Efficiency of Sulfuric Acid on Selective Scandium Leachability from Bauxite Residue
title_short Efficiency of Sulfuric Acid on Selective Scandium Leachability from Bauxite Residue
title_sort efficiency of sulfuric acid on selective scandium leachability from bauxite residue
topic bauxite residue
scandium
leaching
sulfuric acid
url https://www.mdpi.com/2075-4701/8/11/915
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