Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry

The mechanical properties, structure, and morphology of milled and 3D-printed Ti-6Al-4V alloys produced by selective laser melting were investigated in this study. The mechanical properties were investigated by means of nanoindentation, a tensile test, and a three-point bending test. An Atomic Force...

Full description

Bibliographic Details
Main Authors: Sabina Cherneva, Vladimir Petrunov, Vladimir Petkov, Vladimir Bogdanov, Silviya Simeonova
Format: Article
Language:English
Published: MDPI AG 2023-11-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/21/11958
_version_ 1797632116767326208
author Sabina Cherneva
Vladimir Petrunov
Vladimir Petkov
Vladimir Bogdanov
Silviya Simeonova
author_facet Sabina Cherneva
Vladimir Petrunov
Vladimir Petkov
Vladimir Bogdanov
Silviya Simeonova
author_sort Sabina Cherneva
collection DOAJ
description The mechanical properties, structure, and morphology of milled and 3D-printed Ti-6Al-4V alloys produced by selective laser melting were investigated in this study. The mechanical properties were investigated by means of nanoindentation, a tensile test, and a three-point bending test. An Atomic Force Microscope (AFM) was used to study the surface topography and roughness of both titanium alloys. The surface structure and phase analyses were studied by a scanning electron microscope (SEM) and through powder X-ray diffraction (XRD). The results from the nanoindentation experiments showed that the 3D-printed sample has higher indentation hardness and modulus than the milled one. The AFM observation of the surface topography of the samples showed that the milled sample has a higher roughness than the 3D-printed one. The tensile test results showed that the 3D-printed sample by means of Selective Laser Melting (SLM) technology has about 26% higher tensile strength and smaller elongation than the milled one. The three-point bending test revealed that the 3D-printed Ti-6Al-4V sample has higher flexural strength than the milled one. It was found that the 3D-printed sample has a smaller crystal size than the milled one, which, according to the Hall–Petch relationship, leads to its higher indentation hardness.
first_indexed 2024-03-11T11:33:19Z
format Article
id doaj.art-1bbe2f7f48dc4c0eb49c185372c4f6bb
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-11T11:33:19Z
publishDate 2023-11-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-1bbe2f7f48dc4c0eb49c185372c4f6bb2023-11-10T14:59:18ZengMDPI AGApplied Sciences2076-34172023-11-0113211195810.3390/app132111958Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in DentistrySabina Cherneva0Vladimir Petrunov1Vladimir Petkov2Vladimir Bogdanov3Silviya Simeonova4Institute of Mechanics, Bulgarian Academy of Sciences, Acad. G. Bontchev St., Bl. 4, 1113 Sofia, BulgariaFaculty of Dental Medicine, Medical University of Sofia, St. Georgi Sofiiski Blvd., 1431 Sofia, BulgariaInstitute of Metal Science, Equipment and Technologies with Hydro- and Aerodynamics Centre “Acad. A. Balevski”, Bulgarian Academy of Sciences, 67 Shipchenski Prohod Street, 1113 Sofia, BulgariaFaculty of Dental Medicine, Medical University of Sofia, St. Georgi Sofiiski Blvd., 1431 Sofia, BulgariaFaculty of Chemistry and Pharmacy, Sofia University, 1 James Bourchier Blvd., 1164 Sofia, BulgariaThe mechanical properties, structure, and morphology of milled and 3D-printed Ti-6Al-4V alloys produced by selective laser melting were investigated in this study. The mechanical properties were investigated by means of nanoindentation, a tensile test, and a three-point bending test. An Atomic Force Microscope (AFM) was used to study the surface topography and roughness of both titanium alloys. The surface structure and phase analyses were studied by a scanning electron microscope (SEM) and through powder X-ray diffraction (XRD). The results from the nanoindentation experiments showed that the 3D-printed sample has higher indentation hardness and modulus than the milled one. The AFM observation of the surface topography of the samples showed that the milled sample has a higher roughness than the 3D-printed one. The tensile test results showed that the 3D-printed sample by means of Selective Laser Melting (SLM) technology has about 26% higher tensile strength and smaller elongation than the milled one. The three-point bending test revealed that the 3D-printed Ti-6Al-4V sample has higher flexural strength than the milled one. It was found that the 3D-printed sample has a smaller crystal size than the milled one, which, according to the Hall–Petch relationship, leads to its higher indentation hardness.https://www.mdpi.com/2076-3417/13/21/11958titanium alloysmillingselective laser meltingmechanical propertiessurface structure
spellingShingle Sabina Cherneva
Vladimir Petrunov
Vladimir Petkov
Vladimir Bogdanov
Silviya Simeonova
Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry
Applied Sciences
titanium alloys
milling
selective laser melting
mechanical properties
surface structure
title Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry
title_full Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry
title_fullStr Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry
title_full_unstemmed Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry
title_short Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry
title_sort structure and mechanical properties of milled and 3d printed ti 6al 4v alloys for subtractive and additive cad cam manufacturing in dentistry
topic titanium alloys
milling
selective laser melting
mechanical properties
surface structure
url https://www.mdpi.com/2076-3417/13/21/11958
work_keys_str_mv AT sabinacherneva structureandmechanicalpropertiesofmilledand3dprintedti6al4valloysforsubtractiveandadditivecadcammanufacturingindentistry
AT vladimirpetrunov structureandmechanicalpropertiesofmilledand3dprintedti6al4valloysforsubtractiveandadditivecadcammanufacturingindentistry
AT vladimirpetkov structureandmechanicalpropertiesofmilledand3dprintedti6al4valloysforsubtractiveandadditivecadcammanufacturingindentistry
AT vladimirbogdanov structureandmechanicalpropertiesofmilledand3dprintedti6al4valloysforsubtractiveandadditivecadcammanufacturingindentistry
AT silviyasimeonova structureandmechanicalpropertiesofmilledand3dprintedti6al4valloysforsubtractiveandadditivecadcammanufacturingindentistry