Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control System

Polishing force is one of the key process parameters in the polishing process of blisk blades, and its control accuracy will affect the surface quality and processing accuracy of the workpiece. The contact mechanism between the polishing surface and flap wheel was analyzed, and the calculation model...

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Main Authors: Qi Hong, Tianyi Zhou, Junde Qi
Format: Article
Language:English
Published: MDPI AG 2024-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/5/2153
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author Qi Hong
Tianyi Zhou
Junde Qi
author_facet Qi Hong
Tianyi Zhou
Junde Qi
author_sort Qi Hong
collection DOAJ
description Polishing force is one of the key process parameters in the polishing process of blisk blades, and its control accuracy will affect the surface quality and processing accuracy of the workpiece. The contact mechanism between the polishing surface and flap wheel was analyzed, and the calculation model of the polishing force and nonlinear dynamic model of the polishing force control system was established. Considering the influence of friction characteristics, parameter perturbation, and nonlinear dead zone on the control accuracy of the polishing force system, an adaptive fuzzy sliding mode controller (AFSMC) was designed. AFSMC uses a fuzzy system to adaptively approximate the nonlinear function terms in the sliding mode control law, adopts an exponential approach law in the switching control part of the sliding mode control (SMC), and designs the adaptive law for adjustable parameters in the fuzzy system based on the Lyapunov Theorem. Simulation and experimental results show that the designed AFSMC has a fast dynamic response, strong anti-interference ability, and high control accuracy, and it can reduce SMC high-frequency chatter. Polishing experiments show that compared with traditional PID, AFSMC can improve the form and position accuracy of the blade by 42% and reduce the surface roughness by 50%.
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spelling doaj.art-1c10ec1393d743489a50d19cf2726c542024-03-12T16:40:18ZengMDPI AGApplied Sciences2076-34172024-03-01145215310.3390/app14052153Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control SystemQi Hong0Tianyi Zhou1Junde Qi2College of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaCollege of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaSchool of Mechanical Engineering, Northwestern Polytechnical University, Xi’an 712100, ChinaPolishing force is one of the key process parameters in the polishing process of blisk blades, and its control accuracy will affect the surface quality and processing accuracy of the workpiece. The contact mechanism between the polishing surface and flap wheel was analyzed, and the calculation model of the polishing force and nonlinear dynamic model of the polishing force control system was established. Considering the influence of friction characteristics, parameter perturbation, and nonlinear dead zone on the control accuracy of the polishing force system, an adaptive fuzzy sliding mode controller (AFSMC) was designed. AFSMC uses a fuzzy system to adaptively approximate the nonlinear function terms in the sliding mode control law, adopts an exponential approach law in the switching control part of the sliding mode control (SMC), and designs the adaptive law for adjustable parameters in the fuzzy system based on the Lyapunov Theorem. Simulation and experimental results show that the designed AFSMC has a fast dynamic response, strong anti-interference ability, and high control accuracy, and it can reduce SMC high-frequency chatter. Polishing experiments show that compared with traditional PID, AFSMC can improve the form and position accuracy of the blade by 42% and reduce the surface roughness by 50%.https://www.mdpi.com/2076-3417/14/5/2153AFSMCblisk bladedynamic modelingpolishing forceflap wheel
spellingShingle Qi Hong
Tianyi Zhou
Junde Qi
Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control System
Applied Sciences
AFSMC
blisk blade
dynamic modeling
polishing force
flap wheel
title Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control System
title_full Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control System
title_fullStr Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control System
title_full_unstemmed Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control System
title_short Adaptive Fuzzy Sliding Mode Control and Dynamic Modeling of Flap Wheel Polishing Force Control System
title_sort adaptive fuzzy sliding mode control and dynamic modeling of flap wheel polishing force control system
topic AFSMC
blisk blade
dynamic modeling
polishing force
flap wheel
url https://www.mdpi.com/2076-3417/14/5/2153
work_keys_str_mv AT qihong adaptivefuzzyslidingmodecontrolanddynamicmodelingofflapwheelpolishingforcecontrolsystem
AT tianyizhou adaptivefuzzyslidingmodecontrolanddynamicmodelingofflapwheelpolishingforcecontrolsystem
AT jundeqi adaptivefuzzyslidingmodecontrolanddynamicmodelingofflapwheelpolishingforcecontrolsystem