Towards development of sustainable lightweight 3D printed wall building envelopes – Experimental and numerical studies

3D printing technology can be of crucial importance in the design of sustainable and energy-efficient building envelopes. With this technology, there is the potential to mechanically and thermally optimise the topology of printed walls. Additionally, the printing and infill materials used can be ins...

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Main Authors: Karla Cuevas, Jarosław Strzałkowski, Ji-Su Kim, Clemens Ehm, Theresa Glotz, Mehdi Chougan, Seyed Hamidreza Ghaffar, Dietmar Stephan, Pawel Sikora
Format: Article
Language:English
Published: Elsevier 2023-07-01
Series:Case Studies in Construction Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214509523001249
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author Karla Cuevas
Jarosław Strzałkowski
Ji-Su Kim
Clemens Ehm
Theresa Glotz
Mehdi Chougan
Seyed Hamidreza Ghaffar
Dietmar Stephan
Pawel Sikora
author_facet Karla Cuevas
Jarosław Strzałkowski
Ji-Su Kim
Clemens Ehm
Theresa Glotz
Mehdi Chougan
Seyed Hamidreza Ghaffar
Dietmar Stephan
Pawel Sikora
author_sort Karla Cuevas
collection DOAJ
description 3D printing technology can be of crucial importance in the design of sustainable and energy-efficient building envelopes. With this technology, there is the potential to mechanically and thermally optimise the topology of printed walls. Additionally, the printing and infill materials used can be insulating, and thus contributing to the overall reduction of heat loss. To date, limited examples of 3D printed envelopes and information about the thermal and mechanical performance of 3D printed walls are available. This study developed a 3D printable wall element with an insulating property for application in building envelopes. Seven wall topologies are studied through simulations of mechanical and thermal performance using two mixtures: a control mixture (normal-weight) and a lightweight mixture containing expanded thermoplastic microspheres (ETM) for thermal insulation. One wall topology is selected based on the performance of the simulation and printed using both mixtures. The 3D printed envelopes were tested under compressive strength and analysed with the ARAMIS system, a digital image correlation (DIC) technology. Computer simulations and the DIC analysis identified the main causes for failure, which are the inter-filament weakness and the imperfections of the geometry of the printed envelope.
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spelling doaj.art-1c42e28ccb514c67905f21e68dfc4f4e2023-06-21T06:53:53ZengElsevierCase Studies in Construction Materials2214-50952023-07-0118e01945Towards development of sustainable lightweight 3D printed wall building envelopes – Experimental and numerical studiesKarla Cuevas0Jarosław Strzałkowski1Ji-Su Kim2Clemens Ehm3Theresa Glotz4Mehdi Chougan5Seyed Hamidreza Ghaffar6Dietmar Stephan7Pawel Sikora8Building Materials and Construction Chemistry, Technische Universität Berlin, GermanyFaculty of Civil and Environmental Engineering, West Pomeranian University of Technology in Szczecin, PolandDepartment of Civil Engineering, University of Seoul, South KoreaBuilding Materials and Construction Chemistry, Technische Universität Berlin, GermanyStructural Mechanics, Technische Universität Berlin, GermanyDepartment of Civil and Environmental Engineering, Brunel University London, Uxbridge UB8 3PH, United KingdomDepartment of Civil and Environmental Engineering, Brunel University London, Uxbridge UB8 3PH, United Kingdom; Applied Science Research Center, Applied Science Private University, JordanBuilding Materials and Construction Chemistry, Technische Universität Berlin, Germany; Correspondence to: Building Materials and Construction Chemistry, Technische Universität Berlin, Gustav-Meyer-Allee 25, 13355 Berlin, Germany.Building Materials and Construction Chemistry, Technische Universität Berlin, Germany; Faculty of Civil and Environmental Engineering, West Pomeranian University of Technology in Szczecin, Poland; Correspondence to: Building Materials and Construction Chemistry, Technische Universität Berlin, Gustav-Meyer-Allee 25, 13355 Berlin, Germany.3D printing technology can be of crucial importance in the design of sustainable and energy-efficient building envelopes. With this technology, there is the potential to mechanically and thermally optimise the topology of printed walls. Additionally, the printing and infill materials used can be insulating, and thus contributing to the overall reduction of heat loss. To date, limited examples of 3D printed envelopes and information about the thermal and mechanical performance of 3D printed walls are available. This study developed a 3D printable wall element with an insulating property for application in building envelopes. Seven wall topologies are studied through simulations of mechanical and thermal performance using two mixtures: a control mixture (normal-weight) and a lightweight mixture containing expanded thermoplastic microspheres (ETM) for thermal insulation. One wall topology is selected based on the performance of the simulation and printed using both mixtures. The 3D printed envelopes were tested under compressive strength and analysed with the ARAMIS system, a digital image correlation (DIC) technology. Computer simulations and the DIC analysis identified the main causes for failure, which are the inter-filament weakness and the imperfections of the geometry of the printed envelope.http://www.sciencedirect.com/science/article/pii/S22145095230012493D printingLightweight concreteWallThermal insulationBuilding envelope
spellingShingle Karla Cuevas
Jarosław Strzałkowski
Ji-Su Kim
Clemens Ehm
Theresa Glotz
Mehdi Chougan
Seyed Hamidreza Ghaffar
Dietmar Stephan
Pawel Sikora
Towards development of sustainable lightweight 3D printed wall building envelopes – Experimental and numerical studies
Case Studies in Construction Materials
3D printing
Lightweight concrete
Wall
Thermal insulation
Building envelope
title Towards development of sustainable lightweight 3D printed wall building envelopes – Experimental and numerical studies
title_full Towards development of sustainable lightweight 3D printed wall building envelopes – Experimental and numerical studies
title_fullStr Towards development of sustainable lightweight 3D printed wall building envelopes – Experimental and numerical studies
title_full_unstemmed Towards development of sustainable lightweight 3D printed wall building envelopes – Experimental and numerical studies
title_short Towards development of sustainable lightweight 3D printed wall building envelopes – Experimental and numerical studies
title_sort towards development of sustainable lightweight 3d printed wall building envelopes experimental and numerical studies
topic 3D printing
Lightweight concrete
Wall
Thermal insulation
Building envelope
url http://www.sciencedirect.com/science/article/pii/S2214509523001249
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