Effect of sulfur content on precipitation behaviour of MnS-containing inclusions in X70 pipeline steel
The presence of oxide-MnS complex inclusions is beneficial for the improvement of hydrogen resistance in pipeline steel. The effect of S and Mg contents on the generation mechanism of MnS, MgAl2O4, and MgO inclusions, and the heterogeneous nucleation principle of MnS on the surfaces of MgAl2O4 and M...
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Elsevier
2023-11-01
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785423027229 |
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author | Hua Zhang Xufeng Xiao Yong Wang Chengsong Liu Hongwei Ni |
author_facet | Hua Zhang Xufeng Xiao Yong Wang Chengsong Liu Hongwei Ni |
author_sort | Hua Zhang |
collection | DOAJ |
description | The presence of oxide-MnS complex inclusions is beneficial for the improvement of hydrogen resistance in pipeline steel. The effect of S and Mg contents on the generation mechanism of MnS, MgAl2O4, and MgO inclusions, and the heterogeneous nucleation principle of MnS on the surfaces of MgAl2O4 and MgO were revealed using laboratory experiments, thermodynamic calculations, and density functional theory (DFT) computations. The inclusion characteristics in steel were evaluated by using a Scanning Electron Microscope in combination with an Energy Dispersive Spectrometer (SEM + EDS). It has been found that as the Mg content increased, MgAl2O4 transformed into MgO, which can be well predicted by thermodynamic calculations. It was found that MnS exhibited the ability to nucleate heterogeneously on the surfaces of MgO and MgAl2O4 inclusions. Furthermore, proper S content (approximately 30 ppm) can facilitate the formation of oxide-MnS complex inclusions, excess S content was not desired. The smaller the oxide inclusion, the easier to form wrapped MnS on the oxides. The nucleation ability of MnS and MgAl2O4 was identified by DFT calculations and found that they followed the order of (111)MnS//(111)MgAl2O4>(100)MnS//(100)MgAl2O4>(110)MnS//(110)MgAl2O4. Furthermore, the heterogeneous nucleation ability of MnS and MgO followed in the order of (111)MnS//(111)MgO > (100)MnS//(111)MgO > (100)MnS//(100)MgO. This study provides theoretical evidence supporting the heterogeneous nucleation ability of MnS on the surfaces of MgO and MgAl2O4. Moreover, it helps bridge the disparity between the calculation of MnS and MgO nucleation using the two-dimensional mismatch degree and the experimental findings. |
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spelling | doaj.art-1c4dcac2659340628b6e30d896e4b1f42024-02-21T05:27:10ZengElsevierJournal of Materials Research and Technology2238-78542023-11-012758685880Effect of sulfur content on precipitation behaviour of MnS-containing inclusions in X70 pipeline steelHua Zhang0Xufeng Xiao1Yong Wang2Chengsong Liu3Hongwei Ni4The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, 430081, China; Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, 430081, Hubei, China; Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking, Wuhan University of Science and Technology, Wuhan, 430081, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, 430081, China; Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, 430081, Hubei, China; Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking, Wuhan University of Science and Technology, Wuhan, 430081, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, 430081, China; Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, 430081, Hubei, China; Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking, Wuhan University of Science and Technology, Wuhan, 430081, China; Corresponding author. The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, 430081, China.The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, 430081, China; Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, 430081, Hubei, China; Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking, Wuhan University of Science and Technology, Wuhan, 430081, China; Corresponding author. The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, 430081, China.The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, 430081, China; Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, 430081, Hubei, China; Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking, Wuhan University of Science and Technology, Wuhan, 430081, ChinaThe presence of oxide-MnS complex inclusions is beneficial for the improvement of hydrogen resistance in pipeline steel. The effect of S and Mg contents on the generation mechanism of MnS, MgAl2O4, and MgO inclusions, and the heterogeneous nucleation principle of MnS on the surfaces of MgAl2O4 and MgO were revealed using laboratory experiments, thermodynamic calculations, and density functional theory (DFT) computations. The inclusion characteristics in steel were evaluated by using a Scanning Electron Microscope in combination with an Energy Dispersive Spectrometer (SEM + EDS). It has been found that as the Mg content increased, MgAl2O4 transformed into MgO, which can be well predicted by thermodynamic calculations. It was found that MnS exhibited the ability to nucleate heterogeneously on the surfaces of MgO and MgAl2O4 inclusions. Furthermore, proper S content (approximately 30 ppm) can facilitate the formation of oxide-MnS complex inclusions, excess S content was not desired. The smaller the oxide inclusion, the easier to form wrapped MnS on the oxides. The nucleation ability of MnS and MgAl2O4 was identified by DFT calculations and found that they followed the order of (111)MnS//(111)MgAl2O4>(100)MnS//(100)MgAl2O4>(110)MnS//(110)MgAl2O4. Furthermore, the heterogeneous nucleation ability of MnS and MgO followed in the order of (111)MnS//(111)MgO > (100)MnS//(111)MgO > (100)MnS//(100)MgO. This study provides theoretical evidence supporting the heterogeneous nucleation ability of MnS on the surfaces of MgO and MgAl2O4. Moreover, it helps bridge the disparity between the calculation of MnS and MgO nucleation using the two-dimensional mismatch degree and the experimental findings.http://www.sciencedirect.com/science/article/pii/S2238785423027229Heterogeneous nucleationDensity functional theory (DFT)InclusionsMg treatmentX70 pipeline steel |
spellingShingle | Hua Zhang Xufeng Xiao Yong Wang Chengsong Liu Hongwei Ni Effect of sulfur content on precipitation behaviour of MnS-containing inclusions in X70 pipeline steel Journal of Materials Research and Technology Heterogeneous nucleation Density functional theory (DFT) Inclusions Mg treatment X70 pipeline steel |
title | Effect of sulfur content on precipitation behaviour of MnS-containing inclusions in X70 pipeline steel |
title_full | Effect of sulfur content on precipitation behaviour of MnS-containing inclusions in X70 pipeline steel |
title_fullStr | Effect of sulfur content on precipitation behaviour of MnS-containing inclusions in X70 pipeline steel |
title_full_unstemmed | Effect of sulfur content on precipitation behaviour of MnS-containing inclusions in X70 pipeline steel |
title_short | Effect of sulfur content on precipitation behaviour of MnS-containing inclusions in X70 pipeline steel |
title_sort | effect of sulfur content on precipitation behaviour of mns containing inclusions in x70 pipeline steel |
topic | Heterogeneous nucleation Density functional theory (DFT) Inclusions Mg treatment X70 pipeline steel |
url | http://www.sciencedirect.com/science/article/pii/S2238785423027229 |
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