Precipitation Hardening at Elevated Temperatures above 400 °C and Subsequent Natural Age Hardening of Commercial Al–Si–Cu Alloy

The precipitation of intermetallic phases and the associated hardening by artificial aging treatments at elevated temperatures above 400 °C were systematically investigated in the commercially available AC2B alloy with a nominal composition of Al–6Si–3Cu (mass%). The natural age hardening of the art...

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Main Authors: Ruoqi Li, Naoki Takata, Asuka Suzuki, Makoto Kobashi, Yuji Okada, Yuichi Furukawa
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/23/7155
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author Ruoqi Li
Naoki Takata
Asuka Suzuki
Makoto Kobashi
Yuji Okada
Yuichi Furukawa
author_facet Ruoqi Li
Naoki Takata
Asuka Suzuki
Makoto Kobashi
Yuji Okada
Yuichi Furukawa
author_sort Ruoqi Li
collection DOAJ
description The precipitation of intermetallic phases and the associated hardening by artificial aging treatments at elevated temperatures above 400 °C were systematically investigated in the commercially available AC2B alloy with a nominal composition of Al–6Si–3Cu (mass%). The natural age hardening of the artificially aged samples at various temperatures was also examined. A slight increase in hardness (approximately 5 HV) of the AC2B alloy was observed at an elevated temperature of 480 °C. The hardness change is attributed to the precipitation of metastable phases associated with the α-Al<sub>15</sub>(Fe, Mn)<sub>3</sub>Si<sub>2</sub> phase containing a large amount of impurity elements (Fe and Mn). At a lower temperature of 400 °C, a slight artificial-age hardening appeared. Subsequently, the hardness decreased moderately. This phenomenon was attributed to the precipitation of stable θ-Al<sub>2</sub>Cu and Q-Al<sub>4</sub>Cu<sub>2</sub>Mg<sub>8</sub>Si<sub>6</sub> phases and their coarsening after a long duration. The precipitation sequence was rationalized by thermodynamic calculations for the Al–Si–Cu–Fe–Mn–Mg system. The natural age-hardening behavior significantly varied depending on the prior artificial aging temperatures ranging from 400 °C to 500 °C. The natural age-hardening was found to strongly depend on the solute contents of Cu and Si in the Al matrix. This study provides fundamental insights into controlling the strength level of commercial Al–Si–Cu cast alloys with impurity elements using the cooling process after solution treatment at elevated temperatures above 400 °C.
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spelling doaj.art-1c704ff121eb4a9595b58a0fbbbfe4c72023-11-23T02:39:06ZengMDPI AGMaterials1996-19442021-11-011423715510.3390/ma14237155Precipitation Hardening at Elevated Temperatures above 400 °C and Subsequent Natural Age Hardening of Commercial Al–Si–Cu AlloyRuoqi Li0Naoki Takata1Asuka Suzuki2Makoto Kobashi3Yuji Okada4Yuichi Furukawa5Department of Materials Process Engineering, Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, JapanDepartment of Materials Process Engineering, Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, JapanDepartment of Materials Process Engineering, Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, JapanDepartment of Materials Process Engineering, Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, JapanToyota Motor Corporation, Toyota-cho, Toyota 471-8571, JapanToyota Motor Corporation, Toyota-cho, Toyota 471-8571, JapanThe precipitation of intermetallic phases and the associated hardening by artificial aging treatments at elevated temperatures above 400 °C were systematically investigated in the commercially available AC2B alloy with a nominal composition of Al–6Si–3Cu (mass%). The natural age hardening of the artificially aged samples at various temperatures was also examined. A slight increase in hardness (approximately 5 HV) of the AC2B alloy was observed at an elevated temperature of 480 °C. The hardness change is attributed to the precipitation of metastable phases associated with the α-Al<sub>15</sub>(Fe, Mn)<sub>3</sub>Si<sub>2</sub> phase containing a large amount of impurity elements (Fe and Mn). At a lower temperature of 400 °C, a slight artificial-age hardening appeared. Subsequently, the hardness decreased moderately. This phenomenon was attributed to the precipitation of stable θ-Al<sub>2</sub>Cu and Q-Al<sub>4</sub>Cu<sub>2</sub>Mg<sub>8</sub>Si<sub>6</sub> phases and their coarsening after a long duration. The precipitation sequence was rationalized by thermodynamic calculations for the Al–Si–Cu–Fe–Mn–Mg system. The natural age-hardening behavior significantly varied depending on the prior artificial aging temperatures ranging from 400 °C to 500 °C. The natural age-hardening was found to strongly depend on the solute contents of Cu and Si in the Al matrix. This study provides fundamental insights into controlling the strength level of commercial Al–Si–Cu cast alloys with impurity elements using the cooling process after solution treatment at elevated temperatures above 400 °C.https://www.mdpi.com/1996-1944/14/23/7155Al–Si–Cu alloyage-hardeningintermetallic phasesartificial agingnatural aging
spellingShingle Ruoqi Li
Naoki Takata
Asuka Suzuki
Makoto Kobashi
Yuji Okada
Yuichi Furukawa
Precipitation Hardening at Elevated Temperatures above 400 °C and Subsequent Natural Age Hardening of Commercial Al–Si–Cu Alloy
Materials
Al–Si–Cu alloy
age-hardening
intermetallic phases
artificial aging
natural aging
title Precipitation Hardening at Elevated Temperatures above 400 °C and Subsequent Natural Age Hardening of Commercial Al–Si–Cu Alloy
title_full Precipitation Hardening at Elevated Temperatures above 400 °C and Subsequent Natural Age Hardening of Commercial Al–Si–Cu Alloy
title_fullStr Precipitation Hardening at Elevated Temperatures above 400 °C and Subsequent Natural Age Hardening of Commercial Al–Si–Cu Alloy
title_full_unstemmed Precipitation Hardening at Elevated Temperatures above 400 °C and Subsequent Natural Age Hardening of Commercial Al–Si–Cu Alloy
title_short Precipitation Hardening at Elevated Temperatures above 400 °C and Subsequent Natural Age Hardening of Commercial Al–Si–Cu Alloy
title_sort precipitation hardening at elevated temperatures above 400 °c and subsequent natural age hardening of commercial al si cu alloy
topic Al–Si–Cu alloy
age-hardening
intermetallic phases
artificial aging
natural aging
url https://www.mdpi.com/1996-1944/14/23/7155
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