Performance Evaluation of a Full-Scale Fused Magnesia Furnace for MgO Production Based on Energy and Exergy Analysis

A three-electrode alternating current fused magnesia furnace (AFMF) with advanced control technology was evaluated by combined energy and exergy analysis. To gain insight into the mass flow, energy flow and exergy efficiency of the present fused magnesia furnace, the exergy destruction was analysed...

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Main Authors: Tianchi Jiang, Weijun Zhang, Shi Liu
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/1/214
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author Tianchi Jiang
Weijun Zhang
Shi Liu
author_facet Tianchi Jiang
Weijun Zhang
Shi Liu
author_sort Tianchi Jiang
collection DOAJ
description A three-electrode alternating current fused magnesia furnace (AFMF) with advanced control technology was evaluated by combined energy and exergy analysis. To gain insight into the mass flow, energy flow and exergy efficiency of the present fused magnesia furnace, the exergy destruction was analysed to study the energy irreversibility of the furnace. Two different production processes, the magnesite ore smelting process (MOP) and light-calcined magnesia process (LMP), are discussed separately. Two methods were carried out to improve LMP and MOP; one of which has been applied in factories. The equipment consists of an electric power supply system, a light-calcined system and a three-electrode fused magnesia furnace. All parameters were tested or calculated based on the data investigated in industrial factories. The calculation results showed that for LMP and MOP, the mass transport efficiencies were 16.6% and 38.3%, the energy efficiencies were 62.2% and 65.5%, and the exergy destructions were 70.5% and 48.4%, respectively. Additionally, the energy efficiency and exergy efficiency of the preparation process of LMP were 39.4% and 35.6%, respectively. After the production system was improved, the mass transport efficiency, energy efficiency and exergy destruction were determined.
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spelling doaj.art-1c8fda7531cf4e8984f22ec86f28fe3d2023-11-23T11:27:16ZengMDPI AGEnergies1996-10732021-12-0115121410.3390/en15010214Performance Evaluation of a Full-Scale Fused Magnesia Furnace for MgO Production Based on Energy and Exergy AnalysisTianchi Jiang0Weijun Zhang1Shi Liu2School of Metallurgy, Northeastern University, Shenyang 110819, ChinaSchool of Metallurgy, Northeastern University, Shenyang 110819, ChinaSchool of Metallurgy, Northeastern University, Shenyang 110819, ChinaA three-electrode alternating current fused magnesia furnace (AFMF) with advanced control technology was evaluated by combined energy and exergy analysis. To gain insight into the mass flow, energy flow and exergy efficiency of the present fused magnesia furnace, the exergy destruction was analysed to study the energy irreversibility of the furnace. Two different production processes, the magnesite ore smelting process (MOP) and light-calcined magnesia process (LMP), are discussed separately. Two methods were carried out to improve LMP and MOP; one of which has been applied in factories. The equipment consists of an electric power supply system, a light-calcined system and a three-electrode fused magnesia furnace. All parameters were tested or calculated based on the data investigated in industrial factories. The calculation results showed that for LMP and MOP, the mass transport efficiencies were 16.6% and 38.3%, the energy efficiencies were 62.2% and 65.5%, and the exergy destructions were 70.5% and 48.4%, respectively. Additionally, the energy efficiency and exergy efficiency of the preparation process of LMP were 39.4% and 35.6%, respectively. After the production system was improved, the mass transport efficiency, energy efficiency and exergy destruction were determined.https://www.mdpi.com/1996-1073/15/1/214fused magnesiaexergy efficiencyenergy efficiencyenergy savingalternating current furnace
spellingShingle Tianchi Jiang
Weijun Zhang
Shi Liu
Performance Evaluation of a Full-Scale Fused Magnesia Furnace for MgO Production Based on Energy and Exergy Analysis
Energies
fused magnesia
exergy efficiency
energy efficiency
energy saving
alternating current furnace
title Performance Evaluation of a Full-Scale Fused Magnesia Furnace for MgO Production Based on Energy and Exergy Analysis
title_full Performance Evaluation of a Full-Scale Fused Magnesia Furnace for MgO Production Based on Energy and Exergy Analysis
title_fullStr Performance Evaluation of a Full-Scale Fused Magnesia Furnace for MgO Production Based on Energy and Exergy Analysis
title_full_unstemmed Performance Evaluation of a Full-Scale Fused Magnesia Furnace for MgO Production Based on Energy and Exergy Analysis
title_short Performance Evaluation of a Full-Scale Fused Magnesia Furnace for MgO Production Based on Energy and Exergy Analysis
title_sort performance evaluation of a full scale fused magnesia furnace for mgo production based on energy and exergy analysis
topic fused magnesia
exergy efficiency
energy efficiency
energy saving
alternating current furnace
url https://www.mdpi.com/1996-1073/15/1/214
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AT weijunzhang performanceevaluationofafullscalefusedmagnesiafurnaceformgoproductionbasedonenergyandexergyanalysis
AT shiliu performanceevaluationofafullscalefusedmagnesiafurnaceformgoproductionbasedonenergyandexergyanalysis