Wear Resistance and Titanium Adhesion of Cathodic Arc Deposited Multi-Component Coatings for Carbide End Mills at the Trochoidal Milling of Titanium Alloy

The work was devoted to the study of the effectiveness of the application of multi-component coatings, TiN–Al/TiN, TiN–AlTiN/SiN, and CrTiN–AlTiN–AlTiCrN/SiN, obtained by cathodic arc deposition to increase the wear resistance of 6WH10F carbide end mills in trochoidal milling of titanium alloy. The...

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Main Authors: Marina A. Volosova, Sergey V. Fyodorov, Stepan Opleshin, Mikhail Mosyanov
Format: Article
Language:English
Published: MDPI AG 2020-06-01
Series:Technologies
Subjects:
Online Access:https://www.mdpi.com/2227-7080/8/3/38
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author Marina A. Volosova
Sergey V. Fyodorov
Stepan Opleshin
Mikhail Mosyanov
author_facet Marina A. Volosova
Sergey V. Fyodorov
Stepan Opleshin
Mikhail Mosyanov
author_sort Marina A. Volosova
collection DOAJ
description The work was devoted to the study of the effectiveness of the application of multi-component coatings, TiN–Al/TiN, TiN–AlTiN/SiN, and CrTiN–AlTiN–AlTiCrN/SiN, obtained by cathodic arc deposition to increase the wear resistance of 6WH10F carbide end mills in trochoidal milling of titanium alloy. The surface morphology of the tool with coatings was studied using scanning electron microscopy, and surface roughness texture was estimated. Microhardness and elastic modulus of the coated carbide tool surface layer were determined by nanoindentation. The process of sticking titanium to the working surface of the tool and quantitative evaluation of end mill wear with multi-component coatings at the trochoidal strategy of milling titanium alloy was studied. The CrTiN–AlTiN–AlTiCrN/SiN coating showed the maximum value of the plasticity index at the level of 0.12. The maximum effect of reducing the wear rate was achieved when using a tool with a CrTiN –AlTiN–AlTiCrN/SiN coating when the operating time to failure of end mills was increased by 4.6 times compared to samples without coating, by 1.4 times compared with TiN–Al/TiN coating and 1.15 times compared with TiN–AlTiN/SiN coating.
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spelling doaj.art-1ca544e21be5441a87c6e96f1df210902023-11-20T05:21:23ZengMDPI AGTechnologies2227-70802020-06-01833810.3390/technologies8030038Wear Resistance and Titanium Adhesion of Cathodic Arc Deposited Multi-Component Coatings for Carbide End Mills at the Trochoidal Milling of Titanium AlloyMarina A. Volosova0Sergey V. Fyodorov1Stepan Opleshin2Mikhail Mosyanov3Department of High-Efficiency Processing Technologies, Moscow State University of Technology “STANKIN”, Vadkovsky per. 1, 127055 Moscow, RussiaDepartment of High-Efficiency Processing Technologies, Moscow State University of Technology “STANKIN”, Vadkovsky per. 1, 127055 Moscow, RussiaDepartment of High-Efficiency Processing Technologies, Moscow State University of Technology “STANKIN”, Vadkovsky per. 1, 127055 Moscow, RussiaDepartment of High-Efficiency Processing Technologies, Moscow State University of Technology “STANKIN”, Vadkovsky per. 1, 127055 Moscow, RussiaThe work was devoted to the study of the effectiveness of the application of multi-component coatings, TiN–Al/TiN, TiN–AlTiN/SiN, and CrTiN–AlTiN–AlTiCrN/SiN, obtained by cathodic arc deposition to increase the wear resistance of 6WH10F carbide end mills in trochoidal milling of titanium alloy. The surface morphology of the tool with coatings was studied using scanning electron microscopy, and surface roughness texture was estimated. Microhardness and elastic modulus of the coated carbide tool surface layer were determined by nanoindentation. The process of sticking titanium to the working surface of the tool and quantitative evaluation of end mill wear with multi-component coatings at the trochoidal strategy of milling titanium alloy was studied. The CrTiN–AlTiN–AlTiCrN/SiN coating showed the maximum value of the plasticity index at the level of 0.12. The maximum effect of reducing the wear rate was achieved when using a tool with a CrTiN –AlTiN–AlTiCrN/SiN coating when the operating time to failure of end mills was increased by 4.6 times compared to samples without coating, by 1.4 times compared with TiN–Al/TiN coating and 1.15 times compared with TiN–AlTiN/SiN coating.https://www.mdpi.com/2227-7080/8/3/38multi-component coatingscathodic arc depositionend millstrochoidal millingtitanium alloyswear resistance
spellingShingle Marina A. Volosova
Sergey V. Fyodorov
Stepan Opleshin
Mikhail Mosyanov
Wear Resistance and Titanium Adhesion of Cathodic Arc Deposited Multi-Component Coatings for Carbide End Mills at the Trochoidal Milling of Titanium Alloy
Technologies
multi-component coatings
cathodic arc deposition
end mills
trochoidal milling
titanium alloys
wear resistance
title Wear Resistance and Titanium Adhesion of Cathodic Arc Deposited Multi-Component Coatings for Carbide End Mills at the Trochoidal Milling of Titanium Alloy
title_full Wear Resistance and Titanium Adhesion of Cathodic Arc Deposited Multi-Component Coatings for Carbide End Mills at the Trochoidal Milling of Titanium Alloy
title_fullStr Wear Resistance and Titanium Adhesion of Cathodic Arc Deposited Multi-Component Coatings for Carbide End Mills at the Trochoidal Milling of Titanium Alloy
title_full_unstemmed Wear Resistance and Titanium Adhesion of Cathodic Arc Deposited Multi-Component Coatings for Carbide End Mills at the Trochoidal Milling of Titanium Alloy
title_short Wear Resistance and Titanium Adhesion of Cathodic Arc Deposited Multi-Component Coatings for Carbide End Mills at the Trochoidal Milling of Titanium Alloy
title_sort wear resistance and titanium adhesion of cathodic arc deposited multi component coatings for carbide end mills at the trochoidal milling of titanium alloy
topic multi-component coatings
cathodic arc deposition
end mills
trochoidal milling
titanium alloys
wear resistance
url https://www.mdpi.com/2227-7080/8/3/38
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