Additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processing

Aluminum nitride (AlN) powder systems for additive manufacturing (AM) via digital light processing (DLP) were successfully developed, shaped by a DLP-based manufacturing technique, and sintered at 1700 °C. Properties of the AM parts were compared to reference samples consolidated via cold-isostatic...

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Main Authors: Johannes Rauchenecker, Julia Rabitsch, Martin Schwentenwein, Thomas Konegger
Format: Article
Language:English
Published: Elsevier 2022-03-01
Series:Open Ceramics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666539521001619
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author Johannes Rauchenecker
Julia Rabitsch
Martin Schwentenwein
Thomas Konegger
author_facet Johannes Rauchenecker
Julia Rabitsch
Martin Schwentenwein
Thomas Konegger
author_sort Johannes Rauchenecker
collection DOAJ
description Aluminum nitride (AlN) powder systems for additive manufacturing (AM) via digital light processing (DLP) were successfully developed, shaped by a DLP-based manufacturing technique, and sintered at 1700 °C. Properties of the AM parts were compared to reference samples consolidated via cold-isostatic pressing. AlN powders from two different manufacturers were used in the powder mixtures, underlining the flexibility of the process. Thorough process control was crucial for obtaining materials with a high degree of densification, exhibiting microstructural, thermal, and mechanical properties comparable to conventionally processed reference materials. Thermal conductivity of AM samples exceeded 160 W m−1 K−1, while flexural strength of AM samples varied between 320 and 498 MPa, depending on the orientation of specimens with respect to the building direction. The feasibility of this approach to generate complex-shaped parts was successfully shown by fabrication of crack-free demonstrator parts, highlighting prospective novel use cases in advanced heat management applications.
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spelling doaj.art-1cce03ca8f0d4b67b06717bd199c4a0b2022-12-22T01:51:44ZengElsevierOpen Ceramics2666-53952022-03-019100215Additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processingJohannes Rauchenecker0Julia Rabitsch1Martin Schwentenwein2Thomas Konegger3TU Wien, Institute of Chemical Technologies and Analytics, Getreidemarkt 9/164-CT, 1060, Vienna, AustriaLithoz GmbH, Mollardgasse 85A/2/64-69, 1060, Vienna, AustriaLithoz GmbH, Mollardgasse 85A/2/64-69, 1060, Vienna, AustriaTU Wien, Institute of Chemical Technologies and Analytics, Getreidemarkt 9/164-CT, 1060, Vienna, Austria; Corresponding author.Aluminum nitride (AlN) powder systems for additive manufacturing (AM) via digital light processing (DLP) were successfully developed, shaped by a DLP-based manufacturing technique, and sintered at 1700 °C. Properties of the AM parts were compared to reference samples consolidated via cold-isostatic pressing. AlN powders from two different manufacturers were used in the powder mixtures, underlining the flexibility of the process. Thorough process control was crucial for obtaining materials with a high degree of densification, exhibiting microstructural, thermal, and mechanical properties comparable to conventionally processed reference materials. Thermal conductivity of AM samples exceeded 160 W m−1 K−1, while flexural strength of AM samples varied between 320 and 498 MPa, depending on the orientation of specimens with respect to the building direction. The feasibility of this approach to generate complex-shaped parts was successfully shown by fabrication of crack-free demonstrator parts, highlighting prospective novel use cases in advanced heat management applications.http://www.sciencedirect.com/science/article/pii/S2666539521001619Aluminum nitrideAdditive manufacturingThermal conductivity
spellingShingle Johannes Rauchenecker
Julia Rabitsch
Martin Schwentenwein
Thomas Konegger
Additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processing
Open Ceramics
Aluminum nitride
Additive manufacturing
Thermal conductivity
title Additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processing
title_full Additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processing
title_fullStr Additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processing
title_full_unstemmed Additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processing
title_short Additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processing
title_sort additive manufacturing of aluminum nitride ceramics with high thermal conductivity via digital light processing
topic Aluminum nitride
Additive manufacturing
Thermal conductivity
url http://www.sciencedirect.com/science/article/pii/S2666539521001619
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AT martinschwentenwein additivemanufacturingofaluminumnitrideceramicswithhighthermalconductivityviadigitallightprocessing
AT thomaskonegger additivemanufacturingofaluminumnitrideceramicswithhighthermalconductivityviadigitallightprocessing