Multi-Step Recycling of BF Slag Heat via Biomass for CO<sub>2</sub> Mitigation

Iron- and steelmaking processes create slags, valuable by-products. Industrial utilisation of slag as a lower-value secondary mineral source has been established for decades. Slag heat recovery is an ongoing research topic and has the potential to maximise energy efficiency in iron and steel product...

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Main Authors: Felix Firsbach, Dieter Senk, Alexander Babich
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/12/2/136
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author Felix Firsbach
Dieter Senk
Alexander Babich
author_facet Felix Firsbach
Dieter Senk
Alexander Babich
author_sort Felix Firsbach
collection DOAJ
description Iron- and steelmaking processes create slags, valuable by-products. Industrial utilisation of slag as a lower-value secondary mineral source has been established for decades. Slag heat recovery is an ongoing research topic and has the potential to maximise energy efficiency in iron and steel production. Heat recuperation aims to tap the unused thermal recycling potential of molten slags. This short communication expands the concept for the utilisation of recovered heat for producing torrefied biomass and biogas. The torrefaction process is linked with slag heat recovery and via the BASE method with enhanced blast furnace operation. Such a combination reduces CO<sub>2</sub> emissions significantly in ironmaking processes. Assuming a coke consumption of 350 kg coke per tonne of hot metal and replacing it with 5% torrefied biomass injected as PC with an additional 100 m<sup>3</sup>/t<sub>HM</sub> biogas injection, the BF’s CO<sub>2</sub> emission related to the coke can be lowered by 7.9% to 108 kg/t<sub>HM</sub>. In such a manner, the recovered slag heat can directly contribute to CO<sub>2</sub>-footprint reduction and improve the circular economy and metallurgical sustainability.
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spelling doaj.art-1cdb899c5a8648b2956b2736a99251032023-11-23T21:17:24ZengMDPI AGMinerals2075-163X2022-01-0112213610.3390/min12020136Multi-Step Recycling of BF Slag Heat via Biomass for CO<sub>2</sub> MitigationFelix Firsbach0Dieter Senk1Alexander Babich2Steel Institute (IEHK), RWTH Aachen University, 52062 Aachen, GermanySteel Institute (IEHK), RWTH Aachen University, 52062 Aachen, GermanySteel Institute (IEHK), RWTH Aachen University, 52062 Aachen, GermanyIron- and steelmaking processes create slags, valuable by-products. Industrial utilisation of slag as a lower-value secondary mineral source has been established for decades. Slag heat recovery is an ongoing research topic and has the potential to maximise energy efficiency in iron and steel production. Heat recuperation aims to tap the unused thermal recycling potential of molten slags. This short communication expands the concept for the utilisation of recovered heat for producing torrefied biomass and biogas. The torrefaction process is linked with slag heat recovery and via the BASE method with enhanced blast furnace operation. Such a combination reduces CO<sub>2</sub> emissions significantly in ironmaking processes. Assuming a coke consumption of 350 kg coke per tonne of hot metal and replacing it with 5% torrefied biomass injected as PC with an additional 100 m<sup>3</sup>/t<sub>HM</sub> biogas injection, the BF’s CO<sub>2</sub> emission related to the coke can be lowered by 7.9% to 108 kg/t<sub>HM</sub>. In such a manner, the recovered slag heat can directly contribute to CO<sub>2</sub>-footprint reduction and improve the circular economy and metallurgical sustainability.https://www.mdpi.com/2075-163X/12/2/136slag heat recoveryblast furnacecoke substitutiontorrefactionsustainability
spellingShingle Felix Firsbach
Dieter Senk
Alexander Babich
Multi-Step Recycling of BF Slag Heat via Biomass for CO<sub>2</sub> Mitigation
Minerals
slag heat recovery
blast furnace
coke substitution
torrefaction
sustainability
title Multi-Step Recycling of BF Slag Heat via Biomass for CO<sub>2</sub> Mitigation
title_full Multi-Step Recycling of BF Slag Heat via Biomass for CO<sub>2</sub> Mitigation
title_fullStr Multi-Step Recycling of BF Slag Heat via Biomass for CO<sub>2</sub> Mitigation
title_full_unstemmed Multi-Step Recycling of BF Slag Heat via Biomass for CO<sub>2</sub> Mitigation
title_short Multi-Step Recycling of BF Slag Heat via Biomass for CO<sub>2</sub> Mitigation
title_sort multi step recycling of bf slag heat via biomass for co sub 2 sub mitigation
topic slag heat recovery
blast furnace
coke substitution
torrefaction
sustainability
url https://www.mdpi.com/2075-163X/12/2/136
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