PRODUCTION OF FDM-PATTERNS VIA 3D-PRINTING FOR GAS TURBINE CASTINGS
A study of the fuse deposited pattern and castings of gas turbine hot section, which was obtained with additive manufacturing, has been carried out in the present article. A pattern of the castings had been produced by selective laser sintering (SLS) process from the polystyrene powders according to...
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| Format: | Article |
| Language: | English |
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National Aerospace University «Kharkiv Aviation Institute»
2019-08-01
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| Series: | Авіаційно-космічна техніка та технологія |
| Subjects: | |
| Online Access: | http://nti.khai.edu/ojs/index.php/aktt/article/view/848 |
| _version_ | 1797714545679007744 |
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| author | Наталия Алексеевна Лысенко Алексей Александрович Педаш Владимир Валерьевич Клочихин Валерий Владиленович Наумик |
| author_facet | Наталия Алексеевна Лысенко Алексей Александрович Педаш Владимир Валерьевич Клочихин Валерий Владиленович Наумик |
| author_sort | Наталия Алексеевна Лысенко |
| collection | DOAJ |
| description | A study of the fuse deposited pattern and castings of gas turbine hot section, which was obtained with additive manufacturing, has been carried out in the present article. A pattern of the castings had been produced by selective laser sintering (SLS) process from the polystyrene powders according to developed in special program complex 3D-model. With involving of the obtained FDM-pattern via burned pattern casting process have been produced a parts of gas turbine hot section from nickel-base superalloy VKh4L-VI. The castings were investigated as in the as-cast state, thus and after inherent superalloy VKh4L-VI heat treatment with prior hot isostatic pressing (HIP). An analysis of the obtained FDM-pattern for the presence of surface defects and geometry compliance are provided, together with the macro- and microstructure study of obtained castings and evaluation of mechanical properties and stress rupture strength results. It was established that investigated patterns as precisely as possible reproduce dimensions accuracy of the parts, and castings had satisfactory surface cleanliness, roughness, dense and middle crystalline macrostructure. Micro-structure of castings material is typical for nickel-base superalloy VKh4L-VI in the as-cast state with carbides, carbonitrides and eutectic phase’s presence.HIP with subsequent heat treatment provides almost full micro porosity releases in the inner volumes of the metal and getting more uniform solid-state, almost full eutectic dissolving, and carbides dispersivity. Mechanical properties and stress rupture strength (rupture life) of the specimens produced by considered production processes meet the specification requirements. Application of HIP with subsequent heat treatment (homogenization and ageing) for specimen’s production provides slightly bigger indexes of mechanical properties at room temperature.Selective laser sintering application for FDM-patterns production made it possible to obtain qualitative castings with satisfactory microstructure, the acceptable level of the properties and realize traditional advantages inherent for both considered processes. |
| first_indexed | 2024-03-12T07:53:37Z |
| format | Article |
| id | doaj.art-1cf2895746494cb8b33feee959c44473 |
| institution | Directory Open Access Journal |
| issn | 1727-7337 2663-2217 |
| language | English |
| last_indexed | 2024-03-12T07:53:37Z |
| publishDate | 2019-08-01 |
| publisher | National Aerospace University «Kharkiv Aviation Institute» |
| record_format | Article |
| series | Авіаційно-космічна техніка та технологія |
| spelling | doaj.art-1cf2895746494cb8b33feee959c444732023-09-02T20:25:25ZengNational Aerospace University «Kharkiv Aviation Institute»Авіаційно-космічна техніка та технологія1727-73372663-22172019-08-010712813310.32620/aktt.2019.7.18891PRODUCTION OF FDM-PATTERNS VIA 3D-PRINTING FOR GAS TURBINE CASTINGSНаталия Алексеевна Лысенко0Алексей Александрович Педаш1Владимир Валерьевич Клочихин2Валерий Владиленович Наумик3АО «МОТОР СИЧ», ЗапорожьеАО «МОТОР СИЧ», ЗапорожьеАО «МОТОР СИЧ», ЗапорожьеНациональный университет «Запорожская политехника», ЗапорожьеA study of the fuse deposited pattern and castings of gas turbine hot section, which was obtained with additive manufacturing, has been carried out in the present article. A pattern of the castings had been produced by selective laser sintering (SLS) process from the polystyrene powders according to developed in special program complex 3D-model. With involving of the obtained FDM-pattern via burned pattern casting process have been produced a parts of gas turbine hot section from nickel-base superalloy VKh4L-VI. The castings were investigated as in the as-cast state, thus and after inherent superalloy VKh4L-VI heat treatment with prior hot isostatic pressing (HIP). An analysis of the obtained FDM-pattern for the presence of surface defects and geometry compliance are provided, together with the macro- and microstructure study of obtained castings and evaluation of mechanical properties and stress rupture strength results. It was established that investigated patterns as precisely as possible reproduce dimensions accuracy of the parts, and castings had satisfactory surface cleanliness, roughness, dense and middle crystalline macrostructure. Micro-structure of castings material is typical for nickel-base superalloy VKh4L-VI in the as-cast state with carbides, carbonitrides and eutectic phase’s presence.HIP with subsequent heat treatment provides almost full micro porosity releases in the inner volumes of the metal and getting more uniform solid-state, almost full eutectic dissolving, and carbides dispersivity. Mechanical properties and stress rupture strength (rupture life) of the specimens produced by considered production processes meet the specification requirements. Application of HIP with subsequent heat treatment (homogenization and ageing) for specimen’s production provides slightly bigger indexes of mechanical properties at room temperature.Selective laser sintering application for FDM-patterns production made it possible to obtain qualitative castings with satisfactory microstructure, the acceptable level of the properties and realize traditional advantages inherent for both considered processes.http://nti.khai.edu/ojs/index.php/aktt/article/view/848аддитивные технологииселективное лазерное спеканиелитьё по выжигаемым моделямполистирольная модельжаропрочные сплавы |
| spellingShingle | Наталия Алексеевна Лысенко Алексей Александрович Педаш Владимир Валерьевич Клочихин Валерий Владиленович Наумик PRODUCTION OF FDM-PATTERNS VIA 3D-PRINTING FOR GAS TURBINE CASTINGS Авіаційно-космічна техніка та технологія аддитивные технологии селективное лазерное спекание литьё по выжигаемым моделям полистирольная модель жаропрочные сплавы |
| title | PRODUCTION OF FDM-PATTERNS VIA 3D-PRINTING FOR GAS TURBINE CASTINGS |
| title_full | PRODUCTION OF FDM-PATTERNS VIA 3D-PRINTING FOR GAS TURBINE CASTINGS |
| title_fullStr | PRODUCTION OF FDM-PATTERNS VIA 3D-PRINTING FOR GAS TURBINE CASTINGS |
| title_full_unstemmed | PRODUCTION OF FDM-PATTERNS VIA 3D-PRINTING FOR GAS TURBINE CASTINGS |
| title_short | PRODUCTION OF FDM-PATTERNS VIA 3D-PRINTING FOR GAS TURBINE CASTINGS |
| title_sort | production of fdm patterns via 3d printing for gas turbine castings |
| topic | аддитивные технологии селективное лазерное спекание литьё по выжигаемым моделям полистирольная модель жаропрочные сплавы |
| url | http://nti.khai.edu/ojs/index.php/aktt/article/view/848 |
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