A High-Throughput Screening Approach to Identify New Active and Long-Term Stable Catalysts for Total Oxidation of Methane from Gas-Fueled Lean–Burn Engines

A unique high-throughput approach to identify new catalysts for total oxidation of methane from the exhaust gas of biogas-operated lean-burn engines is presented. The approach consists of three steps: (1) A primary screening using emission-corrected Infrared Thermography (ecIRT). (2) Validation in a...

Full description

Bibliographic Details
Main Authors: Thomas Lenk, Adrian Gärtner, Klaus Stöwe, Thomas Schwarz, Christian Breuer, Rainer Kiemel, Santiago Casu
Format: Article
Language:English
Published: MDPI AG 2020-02-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/10/2/159
_version_ 1811325757900718080
author Thomas Lenk
Adrian Gärtner
Klaus Stöwe
Thomas Schwarz
Christian Breuer
Rainer Kiemel
Santiago Casu
author_facet Thomas Lenk
Adrian Gärtner
Klaus Stöwe
Thomas Schwarz
Christian Breuer
Rainer Kiemel
Santiago Casu
author_sort Thomas Lenk
collection DOAJ
description A unique high-throughput approach to identify new catalysts for total oxidation of methane from the exhaust gas of biogas-operated lean-burn engines is presented. The approach consists of three steps: (1) A primary screening using emission-corrected Infrared Thermography (ecIRT). (2) Validation in a conventional plug flow gas phase reactor using a model exhaust gas containing CH<sub>4</sub>, O<sub>2</sub>, CO, CO<sub>2</sub>, NO, NO<sub>2</sub>, N<sub>2</sub>O, SO<sub>2</sub>, H<sub>2</sub>O. (3) Ageing tests using a simplified exhaust gas (CH<sub>4</sub>, O<sub>2</sub>, CO<sub>2</sub>, SO<sub>2</sub>, H<sub>2</sub>O). To demonstrate the efficiency of this approach, one selected dataset with a sol-gel-based catalysts is presented. Compositions are 3 at.% precious metals (Pt, Rh) combined with different amounts of Al, Mn, and Ce in the form of mixed oxides. To find new promising materials for the abatement of methane, about two thousand different compositions were synthesized and ranked using ecIRT, and several hundred were characterized using a plug flow reactor and their ageing behaviour was determined.
first_indexed 2024-04-13T14:38:33Z
format Article
id doaj.art-1d173733cb764e188efbe03646dd882f
institution Directory Open Access Journal
issn 2073-4344
language English
last_indexed 2024-04-13T14:38:33Z
publishDate 2020-02-01
publisher MDPI AG
record_format Article
series Catalysts
spelling doaj.art-1d173733cb764e188efbe03646dd882f2022-12-22T02:42:57ZengMDPI AGCatalysts2073-43442020-02-0110215910.3390/catal10020159catal10020159A High-Throughput Screening Approach to Identify New Active and Long-Term Stable Catalysts for Total Oxidation of Methane from Gas-Fueled Lean–Burn EnginesThomas Lenk0Adrian Gärtner1Klaus Stöwe2Thomas Schwarz3Christian Breuer4Rainer Kiemel5Santiago Casu6Technische Universität Chemnitz, Fakultät für Naturwissenschaften, Institut für Chemie, Professur Chemische Technologie, Straße der Nationen 62, 09111 Chemnitz, GermanyTechnische Universität Chemnitz, Fakultät für Naturwissenschaften, Institut für Chemie, Professur Chemische Technologie, Straße der Nationen 62, 09111 Chemnitz, GermanyTechnische Universität Chemnitz, Fakultät für Naturwissenschaften, Institut für Chemie, Professur Chemische Technologie, Straße der Nationen 62, 09111 Chemnitz, GermanyTechnische Universität Chemnitz, Fakultät für Naturwissenschaften, Institut für Chemie, Professur Chemische Technologie, Straße der Nationen 62, 09111 Chemnitz, GermanyHeraeus Deutschland GmbH &amp; Co. KG, Heraeusstr. 12 - 14, 63450 Hanau, GermanyHeraeus Deutschland GmbH &amp; Co. KG, Heraeusstr. 12 - 14, 63450 Hanau, GermanyHeraeus Deutschland GmbH &amp; Co. KG, Heraeusstr. 12 - 14, 63450 Hanau, GermanyA unique high-throughput approach to identify new catalysts for total oxidation of methane from the exhaust gas of biogas-operated lean-burn engines is presented. The approach consists of three steps: (1) A primary screening using emission-corrected Infrared Thermography (ecIRT). (2) Validation in a conventional plug flow gas phase reactor using a model exhaust gas containing CH<sub>4</sub>, O<sub>2</sub>, CO, CO<sub>2</sub>, NO, NO<sub>2</sub>, N<sub>2</sub>O, SO<sub>2</sub>, H<sub>2</sub>O. (3) Ageing tests using a simplified exhaust gas (CH<sub>4</sub>, O<sub>2</sub>, CO<sub>2</sub>, SO<sub>2</sub>, H<sub>2</sub>O). To demonstrate the efficiency of this approach, one selected dataset with a sol-gel-based catalysts is presented. Compositions are 3 at.% precious metals (Pt, Rh) combined with different amounts of Al, Mn, and Ce in the form of mixed oxides. To find new promising materials for the abatement of methane, about two thousand different compositions were synthesized and ranked using ecIRT, and several hundred were characterized using a plug flow reactor and their ageing behaviour was determined.https://www.mdpi.com/2073-4344/10/2/159methane oxidationexhaust gas treatmentmethane abatementcatalytic oxidationhigh-throuhput screeningemission corrected infrared thermographycatalyst screeningcatalyst ageing
spellingShingle Thomas Lenk
Adrian Gärtner
Klaus Stöwe
Thomas Schwarz
Christian Breuer
Rainer Kiemel
Santiago Casu
A High-Throughput Screening Approach to Identify New Active and Long-Term Stable Catalysts for Total Oxidation of Methane from Gas-Fueled Lean–Burn Engines
Catalysts
methane oxidation
exhaust gas treatment
methane abatement
catalytic oxidation
high-throuhput screening
emission corrected infrared thermography
catalyst screening
catalyst ageing
title A High-Throughput Screening Approach to Identify New Active and Long-Term Stable Catalysts for Total Oxidation of Methane from Gas-Fueled Lean–Burn Engines
title_full A High-Throughput Screening Approach to Identify New Active and Long-Term Stable Catalysts for Total Oxidation of Methane from Gas-Fueled Lean–Burn Engines
title_fullStr A High-Throughput Screening Approach to Identify New Active and Long-Term Stable Catalysts for Total Oxidation of Methane from Gas-Fueled Lean–Burn Engines
title_full_unstemmed A High-Throughput Screening Approach to Identify New Active and Long-Term Stable Catalysts for Total Oxidation of Methane from Gas-Fueled Lean–Burn Engines
title_short A High-Throughput Screening Approach to Identify New Active and Long-Term Stable Catalysts for Total Oxidation of Methane from Gas-Fueled Lean–Burn Engines
title_sort high throughput screening approach to identify new active and long term stable catalysts for total oxidation of methane from gas fueled lean burn engines
topic methane oxidation
exhaust gas treatment
methane abatement
catalytic oxidation
high-throuhput screening
emission corrected infrared thermography
catalyst screening
catalyst ageing
url https://www.mdpi.com/2073-4344/10/2/159
work_keys_str_mv AT thomaslenk ahighthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT adriangartner ahighthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT klausstowe ahighthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT thomasschwarz ahighthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT christianbreuer ahighthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT rainerkiemel ahighthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT santiagocasu ahighthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT thomaslenk highthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT adriangartner highthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT klausstowe highthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT thomasschwarz highthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT christianbreuer highthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT rainerkiemel highthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines
AT santiagocasu highthroughputscreeningapproachtoidentifynewactiveandlongtermstablecatalystsfortotaloxidationofmethanefromgasfueledleanburnengines