Efficient Railway Turnout Design: Leveraging TRIZ-Based Approaches

This study focuses on the design and improvement of railway turnouts, which are critical yet complex parts of the railway infrastructure. As they are responsible for track discontinuity and potential derailments, turnouts pose significant challenges in terms of slack, misalignment and rail breakage....

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Main Authors: Antonio J. Sala, Jesus Felez, Juan David Cano-Moreno
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/17/9531
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author Antonio J. Sala
Jesus Felez
Juan David Cano-Moreno
author_facet Antonio J. Sala
Jesus Felez
Juan David Cano-Moreno
author_sort Antonio J. Sala
collection DOAJ
description This study focuses on the design and improvement of railway turnouts, which are critical yet complex parts of the railway infrastructure. As they are responsible for track discontinuity and potential derailments, turnouts pose significant challenges in terms of slack, misalignment and rail breakage. A new concept related to the design of turnouts, including switches and crossings, is presented in this paper. The application of TRIZ (Theory of Inventive Problem Solving) principles, specifically the use of the contradiction matrix, was instrumental to achieving these innovative designs for railway systems and represents the main contribution of the paper. Based on the systematic use of the TRIZ principles, the proposed design addresses the problems associated with switches and crossings by replacing the classic frog with a movable element that sits in the crossing gap and reduces the existing gap, thus minimising the length of the rail gap and, consequently, providing greater contact with the rail, minimising wheel impacts on the rail gap and, consequently, decreasing the risk of derailment. By reducing rail contact forces, which are a major contributor to derailments, the risk of derailment is reduced. This study also introduces a new design for the switch rail system using a piston mechanism with an up and down stroke, which is accompanied by a rotating motor at the top for controlled movement. Finally, numerical simulations were performed to validate the proposed designs.
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spelling doaj.art-1d265f4b1d274d62adac9a6d917b08f42023-11-19T07:48:20ZengMDPI AGApplied Sciences2076-34172023-08-011317953110.3390/app13179531Efficient Railway Turnout Design: Leveraging TRIZ-Based ApproachesAntonio J. Sala0Jesus Felez1Juan David Cano-Moreno2Mechanical Engineering Department, Universidad Politécnica de Madrid, 28006 Madrid, SpainMechanical Engineering Department, Universidad Politécnica de Madrid, 28006 Madrid, SpainMechanical Engineering, Chemistry and Industrial Design Department, Universidad Politécnica de Madrid, 28006 Madrid, SpainThis study focuses on the design and improvement of railway turnouts, which are critical yet complex parts of the railway infrastructure. As they are responsible for track discontinuity and potential derailments, turnouts pose significant challenges in terms of slack, misalignment and rail breakage. A new concept related to the design of turnouts, including switches and crossings, is presented in this paper. The application of TRIZ (Theory of Inventive Problem Solving) principles, specifically the use of the contradiction matrix, was instrumental to achieving these innovative designs for railway systems and represents the main contribution of the paper. Based on the systematic use of the TRIZ principles, the proposed design addresses the problems associated with switches and crossings by replacing the classic frog with a movable element that sits in the crossing gap and reduces the existing gap, thus minimising the length of the rail gap and, consequently, providing greater contact with the rail, minimising wheel impacts on the rail gap and, consequently, decreasing the risk of derailment. By reducing rail contact forces, which are a major contributor to derailments, the risk of derailment is reduced. This study also introduces a new design for the switch rail system using a piston mechanism with an up and down stroke, which is accompanied by a rotating motor at the top for controlled movement. Finally, numerical simulations were performed to validate the proposed designs.https://www.mdpi.com/2076-3417/13/17/9531railway turnoutsswitches and crossingscrossingsfrogswitch railTRIZ
spellingShingle Antonio J. Sala
Jesus Felez
Juan David Cano-Moreno
Efficient Railway Turnout Design: Leveraging TRIZ-Based Approaches
Applied Sciences
railway turnouts
switches and crossings
crossings
frog
switch rail
TRIZ
title Efficient Railway Turnout Design: Leveraging TRIZ-Based Approaches
title_full Efficient Railway Turnout Design: Leveraging TRIZ-Based Approaches
title_fullStr Efficient Railway Turnout Design: Leveraging TRIZ-Based Approaches
title_full_unstemmed Efficient Railway Turnout Design: Leveraging TRIZ-Based Approaches
title_short Efficient Railway Turnout Design: Leveraging TRIZ-Based Approaches
title_sort efficient railway turnout design leveraging triz based approaches
topic railway turnouts
switches and crossings
crossings
frog
switch rail
TRIZ
url https://www.mdpi.com/2076-3417/13/17/9531
work_keys_str_mv AT antoniojsala efficientrailwayturnoutdesignleveragingtrizbasedapproaches
AT jesusfelez efficientrailwayturnoutdesignleveragingtrizbasedapproaches
AT juandavidcanomoreno efficientrailwayturnoutdesignleveragingtrizbasedapproaches