Design Optimization and Electromagnetic Performance Analysis of an Axial-Flux Permanent Magnet Brushless DC Motor with Unequal-Thickness Magnets

To improve electromagnetic performance, an axial-flux permanent magnet brushless DC motor (AFPMBLDCM) with unequal-thickness arc permanent magnets is proposed in this paper. Firstly, the structure and magnetic circuit of the AFPMBLDCM with unequal-thickness arc permanent magnets were designed. Then,...

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Main Authors: Shasha Wu, Baojian Wang, Tao Zhang, Quanhao Gu
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/15/7863
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author Shasha Wu
Baojian Wang
Tao Zhang
Quanhao Gu
author_facet Shasha Wu
Baojian Wang
Tao Zhang
Quanhao Gu
author_sort Shasha Wu
collection DOAJ
description To improve electromagnetic performance, an axial-flux permanent magnet brushless DC motor (AFPMBLDCM) with unequal-thickness arc permanent magnets is proposed in this paper. Firstly, the structure and magnetic circuit of the AFPMBLDCM with unequal-thickness arc permanent magnets were designed. Then, the mathematical models and design method of the main parameters were derived. According to the rated power and rated speed, the main parameters were further designed, and the analytical model was established by using Maxwell 3D. The air-gap flux density, back electromotive force (EMF) and torque under no-load and load conditions were calculated and analyzed to verify the validity of the model and design. Finally, based on a parameter scanning optimization method, the effects of the permanent magnet thickness, pole arc coefficient and permanent magnet radius on cogging torque were analyzed. The optimized parameters of the AFPMBLDCM with unequal-thickness arc permanent magnets were obtained. The results show that the sinusoidal degree of the air-gap magnetic field is improved, and the maximum torque ripple of the AFPMBLDCM is reduced to 2.92%.
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spelling doaj.art-1dc1dc196073408687135d222680dccc2023-12-03T12:29:54ZengMDPI AGApplied Sciences2076-34172022-08-011215786310.3390/app12157863Design Optimization and Electromagnetic Performance Analysis of an Axial-Flux Permanent Magnet Brushless DC Motor with Unequal-Thickness MagnetsShasha Wu0Baojian Wang1Tao Zhang2Quanhao Gu3Huaiyin Institute of Technology, Faculty of Automation, Huai’an 223002, ChinaHuaiyin Institute of Technology, Faculty of Automation, Huai’an 223002, ChinaHuaiyin Institute of Technology, Faculty of Automation, Huai’an 223002, ChinaHuaiyin Institute of Technology, Faculty of Automation, Huai’an 223002, ChinaTo improve electromagnetic performance, an axial-flux permanent magnet brushless DC motor (AFPMBLDCM) with unequal-thickness arc permanent magnets is proposed in this paper. Firstly, the structure and magnetic circuit of the AFPMBLDCM with unequal-thickness arc permanent magnets were designed. Then, the mathematical models and design method of the main parameters were derived. According to the rated power and rated speed, the main parameters were further designed, and the analytical model was established by using Maxwell 3D. The air-gap flux density, back electromotive force (EMF) and torque under no-load and load conditions were calculated and analyzed to verify the validity of the model and design. Finally, based on a parameter scanning optimization method, the effects of the permanent magnet thickness, pole arc coefficient and permanent magnet radius on cogging torque were analyzed. The optimized parameters of the AFPMBLDCM with unequal-thickness arc permanent magnets were obtained. The results show that the sinusoidal degree of the air-gap magnetic field is improved, and the maximum torque ripple of the AFPMBLDCM is reduced to 2.92%.https://www.mdpi.com/2076-3417/12/15/7863AFPMBLDCMunequal-thickness magnetsoptimizationcogging torque
spellingShingle Shasha Wu
Baojian Wang
Tao Zhang
Quanhao Gu
Design Optimization and Electromagnetic Performance Analysis of an Axial-Flux Permanent Magnet Brushless DC Motor with Unequal-Thickness Magnets
Applied Sciences
AFPMBLDCM
unequal-thickness magnets
optimization
cogging torque
title Design Optimization and Electromagnetic Performance Analysis of an Axial-Flux Permanent Magnet Brushless DC Motor with Unequal-Thickness Magnets
title_full Design Optimization and Electromagnetic Performance Analysis of an Axial-Flux Permanent Magnet Brushless DC Motor with Unequal-Thickness Magnets
title_fullStr Design Optimization and Electromagnetic Performance Analysis of an Axial-Flux Permanent Magnet Brushless DC Motor with Unequal-Thickness Magnets
title_full_unstemmed Design Optimization and Electromagnetic Performance Analysis of an Axial-Flux Permanent Magnet Brushless DC Motor with Unequal-Thickness Magnets
title_short Design Optimization and Electromagnetic Performance Analysis of an Axial-Flux Permanent Magnet Brushless DC Motor with Unequal-Thickness Magnets
title_sort design optimization and electromagnetic performance analysis of an axial flux permanent magnet brushless dc motor with unequal thickness magnets
topic AFPMBLDCM
unequal-thickness magnets
optimization
cogging torque
url https://www.mdpi.com/2076-3417/12/15/7863
work_keys_str_mv AT shashawu designoptimizationandelectromagneticperformanceanalysisofanaxialfluxpermanentmagnetbrushlessdcmotorwithunequalthicknessmagnets
AT baojianwang designoptimizationandelectromagneticperformanceanalysisofanaxialfluxpermanentmagnetbrushlessdcmotorwithunequalthicknessmagnets
AT taozhang designoptimizationandelectromagneticperformanceanalysisofanaxialfluxpermanentmagnetbrushlessdcmotorwithunequalthicknessmagnets
AT quanhaogu designoptimizationandelectromagneticperformanceanalysisofanaxialfluxpermanentmagnetbrushlessdcmotorwithunequalthicknessmagnets