Header Shape Effect on the Inlet Velocity Distribution in Cross-Flow Double-Layered Microchannel Heat Sinks

Counter-flow double-layered microchannel heat sinks are very effective for thermal control of electronic components; however, they require rather complicated headers and flow maldistribution can also play a negative role. The cross-flow configuration allows a much simpler header design and the therm...

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Main Authors: Stefano Savino, Carlo Nonino
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Fluids
Subjects:
Online Access:https://www.mdpi.com/2311-5521/7/1/7
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author Stefano Savino
Carlo Nonino
author_facet Stefano Savino
Carlo Nonino
author_sort Stefano Savino
collection DOAJ
description Counter-flow double-layered microchannel heat sinks are very effective for thermal control of electronic components; however, they require rather complicated headers and flow maldistribution can also play a negative role. The cross-flow configuration allows a much simpler header design and the thermal performance becomes similar to that provided by the counter-flow arrangement if the velocity distribution in the microchannels is not uniform. The aim of this work is to show the possibility of achieving a favorable flow distribution in the microchannels of a cross-flow double-layered heat sink with an adequate header design and the aid of additional elements such as full or partial height baffles made of solid or porous materials. Turbulent RANS numerical simulations of the flow field in headers are carried out with the commercial code ANSYS Fluent. The flow in the microchannel layers is modeled as that in a porous material, whose properties are derived from pressure drop data obtained using an in-house FEM code. It is demonstrated that, with an appropriate baffle selection, inlet headers of cross-flow microchannel heat sinks yield velocity distributions very close to those that would allow optimal hotspot management in electronic devices.
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spelling doaj.art-1e2617f5a714411c9e3c76a16f9eb6cb2023-11-23T13:43:35ZengMDPI AGFluids2311-55212021-12-0171710.3390/fluids7010007Header Shape Effect on the Inlet Velocity Distribution in Cross-Flow Double-Layered Microchannel Heat SinksStefano Savino0Carlo Nonino1Dipartimento Politecnico di Ingegneria e Architettura, Università degli Studi di Udine, 33100 Udine, ItalyDipartimento Politecnico di Ingegneria e Architettura, Università degli Studi di Udine, 33100 Udine, ItalyCounter-flow double-layered microchannel heat sinks are very effective for thermal control of electronic components; however, they require rather complicated headers and flow maldistribution can also play a negative role. The cross-flow configuration allows a much simpler header design and the thermal performance becomes similar to that provided by the counter-flow arrangement if the velocity distribution in the microchannels is not uniform. The aim of this work is to show the possibility of achieving a favorable flow distribution in the microchannels of a cross-flow double-layered heat sink with an adequate header design and the aid of additional elements such as full or partial height baffles made of solid or porous materials. Turbulent RANS numerical simulations of the flow field in headers are carried out with the commercial code ANSYS Fluent. The flow in the microchannel layers is modeled as that in a porous material, whose properties are derived from pressure drop data obtained using an in-house FEM code. It is demonstrated that, with an appropriate baffle selection, inlet headers of cross-flow microchannel heat sinks yield velocity distributions very close to those that would allow optimal hotspot management in electronic devices.https://www.mdpi.com/2311-5521/7/1/7microchannel heat sinksdouble-layercross-flowheader geometrymaldistribution
spellingShingle Stefano Savino
Carlo Nonino
Header Shape Effect on the Inlet Velocity Distribution in Cross-Flow Double-Layered Microchannel Heat Sinks
Fluids
microchannel heat sinks
double-layer
cross-flow
header geometry
maldistribution
title Header Shape Effect on the Inlet Velocity Distribution in Cross-Flow Double-Layered Microchannel Heat Sinks
title_full Header Shape Effect on the Inlet Velocity Distribution in Cross-Flow Double-Layered Microchannel Heat Sinks
title_fullStr Header Shape Effect on the Inlet Velocity Distribution in Cross-Flow Double-Layered Microchannel Heat Sinks
title_full_unstemmed Header Shape Effect on the Inlet Velocity Distribution in Cross-Flow Double-Layered Microchannel Heat Sinks
title_short Header Shape Effect on the Inlet Velocity Distribution in Cross-Flow Double-Layered Microchannel Heat Sinks
title_sort header shape effect on the inlet velocity distribution in cross flow double layered microchannel heat sinks
topic microchannel heat sinks
double-layer
cross-flow
header geometry
maldistribution
url https://www.mdpi.com/2311-5521/7/1/7
work_keys_str_mv AT stefanosavino headershapeeffectontheinletvelocitydistributionincrossflowdoublelayeredmicrochannelheatsinks
AT carlononino headershapeeffectontheinletvelocitydistributionincrossflowdoublelayeredmicrochannelheatsinks