Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications
Carbon long fiber/copper composites were prepared using electroless and electroplating methods with copper metal for potential aerospace applications. Carbon fibers were heat-treated at 450 °C followed by acid treatment before the metallization processes. Three different methods of metallization pro...
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2020-11-01
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author | Walid M. Daoush Turki S. Albogmy Moath A. Khamis Fawad Inam |
author_facet | Walid M. Daoush Turki S. Albogmy Moath A. Khamis Fawad Inam |
author_sort | Walid M. Daoush |
collection | DOAJ |
description | Carbon long fiber/copper composites were prepared using electroless and electroplating methods with copper metal for potential aerospace applications. Carbon fibers were heat-treated at 450 °C followed by acid treatment before the metallization processes. Three different methods of metallization processes were applied: electroless silver deposition, electroless copper deposition and electroplating copper deposition. The metallized carbon fibers were subjected to copper deposition via two different routes. The first method was the electroless deposition technique in an alkaline tartrate bath using formaldehyde as a reducing agent of the copper ions from the copper sulphate solution. The second method was conducted by copper electroplating on the chemically treated carbon fibers. The produced carbon fiber/copper composites were extensively investigated by Field-Emission Scanning Electron Microscopy (FE-SEM) supported with an Energy Dispersive X-Ray Analysis (EDAX) unit to analyze the size, surface morphology, and chemical composition of the produced carbon long fiber/copper composites. The results show that the carbon fiber/copper composites prepared using the electroplating method had a coated type surface morphology with good adhesion between the copper coated layer and the surface of the carbon fibers. However, the carbon fiber/copper composites prepared using the electroless deposition had a decorated type morphology. Moreover, it was observed that the metallized carbon fibers using the silver method enhanced the electroless copper coating process with respect to the electroless copper coating process without silver metallization. The electrical conductivity of the carbon fiber/copper composites was improved by metallization of the carbon fibers using silver, as well as by the electrodeposition method. |
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spelling | doaj.art-1e353d0d346849f3b87f468ef2b84dba2023-11-20T22:44:11ZengMDPI AGCrystals2073-43522020-11-011012109010.3390/cryst10121090Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural ApplicationsWalid M. Daoush0Turki S. Albogmy1Moath A. Khamis2Fawad Inam3Department of Chemistry, College of Science, Imam Mohammad ibn Saud Islamic University (IMSIU), Al Riyadh 11623, Saudi ArabiaDepartment of Chemistry, College of Science, Imam Mohammad ibn Saud Islamic University (IMSIU), Al Riyadh 11623, Saudi ArabiaDepartment of Chemistry, College of Science, Imam Mohammad ibn Saud Islamic University (IMSIU), Al Riyadh 11623, Saudi ArabiaDepartment of Engineering and Construction, University of East London, London E16 2RD, UKCarbon long fiber/copper composites were prepared using electroless and electroplating methods with copper metal for potential aerospace applications. Carbon fibers were heat-treated at 450 °C followed by acid treatment before the metallization processes. Three different methods of metallization processes were applied: electroless silver deposition, electroless copper deposition and electroplating copper deposition. The metallized carbon fibers were subjected to copper deposition via two different routes. The first method was the electroless deposition technique in an alkaline tartrate bath using formaldehyde as a reducing agent of the copper ions from the copper sulphate solution. The second method was conducted by copper electroplating on the chemically treated carbon fibers. The produced carbon fiber/copper composites were extensively investigated by Field-Emission Scanning Electron Microscopy (FE-SEM) supported with an Energy Dispersive X-Ray Analysis (EDAX) unit to analyze the size, surface morphology, and chemical composition of the produced carbon long fiber/copper composites. The results show that the carbon fiber/copper composites prepared using the electroplating method had a coated type surface morphology with good adhesion between the copper coated layer and the surface of the carbon fibers. However, the carbon fiber/copper composites prepared using the electroless deposition had a decorated type morphology. Moreover, it was observed that the metallized carbon fibers using the silver method enhanced the electroless copper coating process with respect to the electroless copper coating process without silver metallization. The electrical conductivity of the carbon fiber/copper composites was improved by metallization of the carbon fibers using silver, as well as by the electrodeposition method.https://www.mdpi.com/2073-4352/10/12/1090carbon long fiberscopper compositeselectroless copper depositionelectroless silver depositioncopper electroplatingcontact electrical resistivity |
spellingShingle | Walid M. Daoush Turki S. Albogmy Moath A. Khamis Fawad Inam Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications Crystals carbon long fibers copper composites electroless copper deposition electroless silver deposition copper electroplating contact electrical resistivity |
title | Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications |
title_full | Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications |
title_fullStr | Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications |
title_full_unstemmed | Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications |
title_short | Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications |
title_sort | syntheses and step by step morphological analysis of nano copper decorated carbon long fibers for aerospace structural applications |
topic | carbon long fibers copper composites electroless copper deposition electroless silver deposition copper electroplating contact electrical resistivity |
url | https://www.mdpi.com/2073-4352/10/12/1090 |
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