Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications

Carbon long fiber/copper composites were prepared using electroless and electroplating methods with copper metal for potential aerospace applications. Carbon fibers were heat-treated at 450 °C followed by acid treatment before the metallization processes. Three different methods of metallization pro...

Full description

Bibliographic Details
Main Authors: Walid M. Daoush, Turki S. Albogmy, Moath A. Khamis, Fawad Inam
Format: Article
Language:English
Published: MDPI AG 2020-11-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/10/12/1090
_version_ 1797546365887184896
author Walid M. Daoush
Turki S. Albogmy
Moath A. Khamis
Fawad Inam
author_facet Walid M. Daoush
Turki S. Albogmy
Moath A. Khamis
Fawad Inam
author_sort Walid M. Daoush
collection DOAJ
description Carbon long fiber/copper composites were prepared using electroless and electroplating methods with copper metal for potential aerospace applications. Carbon fibers were heat-treated at 450 °C followed by acid treatment before the metallization processes. Three different methods of metallization processes were applied: electroless silver deposition, electroless copper deposition and electroplating copper deposition. The metallized carbon fibers were subjected to copper deposition via two different routes. The first method was the electroless deposition technique in an alkaline tartrate bath using formaldehyde as a reducing agent of the copper ions from the copper sulphate solution. The second method was conducted by copper electroplating on the chemically treated carbon fibers. The produced carbon fiber/copper composites were extensively investigated by Field-Emission Scanning Electron Microscopy (FE-SEM) supported with an Energy Dispersive X-Ray Analysis (EDAX) unit to analyze the size, surface morphology, and chemical composition of the produced carbon long fiber/copper composites. The results show that the carbon fiber/copper composites prepared using the electroplating method had a coated type surface morphology with good adhesion between the copper coated layer and the surface of the carbon fibers. However, the carbon fiber/copper composites prepared using the electroless deposition had a decorated type morphology. Moreover, it was observed that the metallized carbon fibers using the silver method enhanced the electroless copper coating process with respect to the electroless copper coating process without silver metallization. The electrical conductivity of the carbon fiber/copper composites was improved by metallization of the carbon fibers using silver, as well as by the electrodeposition method.
first_indexed 2024-03-10T14:28:53Z
format Article
id doaj.art-1e353d0d346849f3b87f468ef2b84dba
institution Directory Open Access Journal
issn 2073-4352
language English
last_indexed 2024-03-10T14:28:53Z
publishDate 2020-11-01
publisher MDPI AG
record_format Article
series Crystals
spelling doaj.art-1e353d0d346849f3b87f468ef2b84dba2023-11-20T22:44:11ZengMDPI AGCrystals2073-43522020-11-011012109010.3390/cryst10121090Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural ApplicationsWalid M. Daoush0Turki S. Albogmy1Moath A. Khamis2Fawad Inam3Department of Chemistry, College of Science, Imam Mohammad ibn Saud Islamic University (IMSIU), Al Riyadh 11623, Saudi ArabiaDepartment of Chemistry, College of Science, Imam Mohammad ibn Saud Islamic University (IMSIU), Al Riyadh 11623, Saudi ArabiaDepartment of Chemistry, College of Science, Imam Mohammad ibn Saud Islamic University (IMSIU), Al Riyadh 11623, Saudi ArabiaDepartment of Engineering and Construction, University of East London, London E16 2RD, UKCarbon long fiber/copper composites were prepared using electroless and electroplating methods with copper metal for potential aerospace applications. Carbon fibers were heat-treated at 450 °C followed by acid treatment before the metallization processes. Three different methods of metallization processes were applied: electroless silver deposition, electroless copper deposition and electroplating copper deposition. The metallized carbon fibers were subjected to copper deposition via two different routes. The first method was the electroless deposition technique in an alkaline tartrate bath using formaldehyde as a reducing agent of the copper ions from the copper sulphate solution. The second method was conducted by copper electroplating on the chemically treated carbon fibers. The produced carbon fiber/copper composites were extensively investigated by Field-Emission Scanning Electron Microscopy (FE-SEM) supported with an Energy Dispersive X-Ray Analysis (EDAX) unit to analyze the size, surface morphology, and chemical composition of the produced carbon long fiber/copper composites. The results show that the carbon fiber/copper composites prepared using the electroplating method had a coated type surface morphology with good adhesion between the copper coated layer and the surface of the carbon fibers. However, the carbon fiber/copper composites prepared using the electroless deposition had a decorated type morphology. Moreover, it was observed that the metallized carbon fibers using the silver method enhanced the electroless copper coating process with respect to the electroless copper coating process without silver metallization. The electrical conductivity of the carbon fiber/copper composites was improved by metallization of the carbon fibers using silver, as well as by the electrodeposition method.https://www.mdpi.com/2073-4352/10/12/1090carbon long fiberscopper compositeselectroless copper depositionelectroless silver depositioncopper electroplatingcontact electrical resistivity
spellingShingle Walid M. Daoush
Turki S. Albogmy
Moath A. Khamis
Fawad Inam
Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications
Crystals
carbon long fibers
copper composites
electroless copper deposition
electroless silver deposition
copper electroplating
contact electrical resistivity
title Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications
title_full Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications
title_fullStr Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications
title_full_unstemmed Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications
title_short Syntheses and Step-by-Step Morphological Analysis of Nano-Copper-Decorated Carbon Long Fibers for Aerospace Structural Applications
title_sort syntheses and step by step morphological analysis of nano copper decorated carbon long fibers for aerospace structural applications
topic carbon long fibers
copper composites
electroless copper deposition
electroless silver deposition
copper electroplating
contact electrical resistivity
url https://www.mdpi.com/2073-4352/10/12/1090
work_keys_str_mv AT walidmdaoush synthesesandstepbystepmorphologicalanalysisofnanocopperdecoratedcarbonlongfibersforaerospacestructuralapplications
AT turkisalbogmy synthesesandstepbystepmorphologicalanalysisofnanocopperdecoratedcarbonlongfibersforaerospacestructuralapplications
AT moathakhamis synthesesandstepbystepmorphologicalanalysisofnanocopperdecoratedcarbonlongfibersforaerospacestructuralapplications
AT fawadinam synthesesandstepbystepmorphologicalanalysisofnanocopperdecoratedcarbonlongfibersforaerospacestructuralapplications