An investigation on the potential of bio-based polymers for use in polymer gear transmissions

The potential for replacing the fossil-based Polyoxymethylene (POM) and Polyamide 66 (PA 66) in polymer gear applications with a bio-based Polyamide 6.10 (PA 6.10) was studied and is presented in the article. The use of bio-based plastics is increasing but mostly in undemanding applications like pac...

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Main Authors: Damijan Zorko, Ivan Demšar, Jože Tavčar
Format: Article
Language:English
Published: Elsevier 2021-01-01
Series:Polymer Testing
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0142941820322236
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author Damijan Zorko
Ivan Demšar
Jože Tavčar
author_facet Damijan Zorko
Ivan Demšar
Jože Tavčar
author_sort Damijan Zorko
collection DOAJ
description The potential for replacing the fossil-based Polyoxymethylene (POM) and Polyamide 66 (PA 66) in polymer gear applications with a bio-based Polyamide 6.10 (PA 6.10) was studied and is presented in the article. The use of bio-based plastics is increasing but mostly in undemanding applications like packaging. High-performance plastics are needed in polymer gear transmissions since their operational conditions are far more severe. The potential of bio-based PA 6.10 was studied by means of gear lifespan testing. Additional insights into the process of polymer gear meshing were garnered by simulating all the tested cases with a FEM model of meshing gears. Test gears were manufactured from commercially available materials, making the results useful for gear designers. Encouraging results were observed since the PA 6.10 gears exhibited a 3.5-times longer lifespan than POM gears and a 10-times longer lifespan than PA 66 gears when tested under identical test conditions. The results indicate great potential for replacing fossil-based plastics in polymer gear applications with bio-based polymer materials. The fatigue strength, coefficient of friction, and wear coefficient were determined and compared for the tested materials, facilitating the reliable design of polymer gears.
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spelling doaj.art-1e3846a9ecf34eea97b59a4e53426aef2022-12-21T23:13:27ZengElsevierPolymer Testing0142-94182021-01-0193106994An investigation on the potential of bio-based polymers for use in polymer gear transmissionsDamijan Zorko0Ivan Demšar1Jože Tavčar2Corresponding authors.; University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000, Ljubljana, SloveniaUniversity of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000, Ljubljana, SloveniaCorresponding authors.; University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000, Ljubljana, SloveniaThe potential for replacing the fossil-based Polyoxymethylene (POM) and Polyamide 66 (PA 66) in polymer gear applications with a bio-based Polyamide 6.10 (PA 6.10) was studied and is presented in the article. The use of bio-based plastics is increasing but mostly in undemanding applications like packaging. High-performance plastics are needed in polymer gear transmissions since their operational conditions are far more severe. The potential of bio-based PA 6.10 was studied by means of gear lifespan testing. Additional insights into the process of polymer gear meshing were garnered by simulating all the tested cases with a FEM model of meshing gears. Test gears were manufactured from commercially available materials, making the results useful for gear designers. Encouraging results were observed since the PA 6.10 gears exhibited a 3.5-times longer lifespan than POM gears and a 10-times longer lifespan than PA 66 gears when tested under identical test conditions. The results indicate great potential for replacing fossil-based plastics in polymer gear applications with bio-based polymer materials. The fatigue strength, coefficient of friction, and wear coefficient were determined and compared for the tested materials, facilitating the reliable design of polymer gears.http://www.sciencedirect.com/science/article/pii/S0142941820322236BiopolymersGearsTestingSimulationsWearFatigue
spellingShingle Damijan Zorko
Ivan Demšar
Jože Tavčar
An investigation on the potential of bio-based polymers for use in polymer gear transmissions
Polymer Testing
Biopolymers
Gears
Testing
Simulations
Wear
Fatigue
title An investigation on the potential of bio-based polymers for use in polymer gear transmissions
title_full An investigation on the potential of bio-based polymers for use in polymer gear transmissions
title_fullStr An investigation on the potential of bio-based polymers for use in polymer gear transmissions
title_full_unstemmed An investigation on the potential of bio-based polymers for use in polymer gear transmissions
title_short An investigation on the potential of bio-based polymers for use in polymer gear transmissions
title_sort investigation on the potential of bio based polymers for use in polymer gear transmissions
topic Biopolymers
Gears
Testing
Simulations
Wear
Fatigue
url http://www.sciencedirect.com/science/article/pii/S0142941820322236
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