A versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres production

The centrifugal spinning (CS) method could address common issues such as low production rate and high energy consumption in the industry of nonwoven textile fabrication. Similarly to cotton candy production, the high-speed rotating reservoir extrudes melt or solvent-based polymer from orifices to pr...

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Main Authors: Jason Gunther, Jacques Lengaigne, Mélanie Girard, Valérie Toupin-Guay, James T. Teasdale, Martine Dubé, Ilyass Tabiai
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:HardwareX
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2468067223000615
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author Jason Gunther
Jacques Lengaigne
Mélanie Girard
Valérie Toupin-Guay
James T. Teasdale
Martine Dubé
Ilyass Tabiai
author_facet Jason Gunther
Jacques Lengaigne
Mélanie Girard
Valérie Toupin-Guay
James T. Teasdale
Martine Dubé
Ilyass Tabiai
author_sort Jason Gunther
collection DOAJ
description The centrifugal spinning (CS) method could address common issues such as low production rate and high energy consumption in the industry of nonwoven textile fabrication. Similarly to cotton candy production, the high-speed rotating reservoir extrudes melt or solvent-based polymer from orifices to produce fibres. Using polymer melt avoids solvent elimination and toxicity, but the process is more difficult. Thus, a versatile lab-scale hot melt spinneret with the ability to pour pellets inside continuously to expand our knowledge of the CS method and investigating different extrusion geometries such as nozzlefree is developed. Among the controllable parameters are, the spinneret heating temperature (up to 300°C), its two interchangeable 3D printer nozzles. An Arduino code is used to stabilize the temperature. The system performance is investigated with polypropylene and polylactide. The results show that fibres under 15 μm in diameter are produced. This work is licensed under CC BY-NC 4.0. To view a copy of this license, visithttp://creativecommons.org/licenses/by-nc/4.0/.
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spelling doaj.art-1e4ca205aad0421280ebafd3925b6a1d2023-09-23T05:11:51ZengElsevierHardwareX2468-06722023-09-0115e00454A versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres productionJason Gunther0Jacques Lengaigne1Mélanie Girard2Valérie Toupin-Guay3James T. Teasdale4Martine Dubé5Ilyass Tabiai6CREPEC, Department of Mechanical Engineering, École de technologie supérieure, 1100 Notre-Dame Street West Montreal, QCH3C 1K3, CanadaCREPEC, Department of Mechanical Engineering, École de technologie supérieure, 1100 Notre-Dame Street West Montreal, QCH3C 1K3, CanadaCREPEC, Department of Mechanical Engineering, École de technologie supérieure, 1100 Notre-Dame Street West Montreal, QCH3C 1K3, CanadaCREPEC, Department of Mechanical Engineering, École de technologie supérieure, 1100 Notre-Dame Street West Montreal, QCH3C 1K3, CanadaCREPEC, Department of Mechanical Engineering, École de technologie supérieure, 1100 Notre-Dame Street West Montreal, QCH3C 1K3, CanadaCREPEC, Department of Mechanical Engineering, École de technologie supérieure, 1100 Notre-Dame Street West Montreal, QCH3C 1K3, CanadaCorresponding author.; CREPEC, Department of Mechanical Engineering, École de technologie supérieure, 1100 Notre-Dame Street West Montreal, QCH3C 1K3, CanadaThe centrifugal spinning (CS) method could address common issues such as low production rate and high energy consumption in the industry of nonwoven textile fabrication. Similarly to cotton candy production, the high-speed rotating reservoir extrudes melt or solvent-based polymer from orifices to produce fibres. Using polymer melt avoids solvent elimination and toxicity, but the process is more difficult. Thus, a versatile lab-scale hot melt spinneret with the ability to pour pellets inside continuously to expand our knowledge of the CS method and investigating different extrusion geometries such as nozzlefree is developed. Among the controllable parameters are, the spinneret heating temperature (up to 300°C), its two interchangeable 3D printer nozzles. An Arduino code is used to stabilize the temperature. The system performance is investigated with polypropylene and polylactide. The results show that fibres under 15 μm in diameter are produced. This work is licensed under CC BY-NC 4.0. To view a copy of this license, visithttp://creativecommons.org/licenses/by-nc/4.0/.http://www.sciencedirect.com/science/article/pii/S2468067223000615Centrifugal spinningMeltMicrofibreNonwoven textileNozzlefreeProcessing
spellingShingle Jason Gunther
Jacques Lengaigne
Mélanie Girard
Valérie Toupin-Guay
James T. Teasdale
Martine Dubé
Ilyass Tabiai
A versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres production
HardwareX
Centrifugal spinning
Melt
Microfibre
Nonwoven textile
Nozzlefree
Processing
title A versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres production
title_full A versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres production
title_fullStr A versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres production
title_full_unstemmed A versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres production
title_short A versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres production
title_sort versatile hot melt centrifugal spinning apparatus for thermoplastic microfibres production
topic Centrifugal spinning
Melt
Microfibre
Nonwoven textile
Nozzlefree
Processing
url http://www.sciencedirect.com/science/article/pii/S2468067223000615
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