Theoretical Thermal-Mechanical Modelling and Experimental Validation of a Three-Dimensional (3D) Electrothermal Microgripper with Three Fingers

This paper presents the theoretical thermal-mechanical modeling and parameter analyses of a novel three-dimensional (3D) electrothermal microgripper with three fingers. Each finger of the microgripper is composed of a bi-directional Z-shaped electrothermal actuator and a 3D U-shaped electrothermal a...

Full description

Bibliographic Details
Main Authors: Guoning Si, Liangying Sun, Zhuo Zhang, Xuping Zhang
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/12/12/1512
_version_ 1797502429124624384
author Guoning Si
Liangying Sun
Zhuo Zhang
Xuping Zhang
author_facet Guoning Si
Liangying Sun
Zhuo Zhang
Xuping Zhang
author_sort Guoning Si
collection DOAJ
description This paper presents the theoretical thermal-mechanical modeling and parameter analyses of a novel three-dimensional (3D) electrothermal microgripper with three fingers. Each finger of the microgripper is composed of a bi-directional Z-shaped electrothermal actuator and a 3D U-shaped electrothermal actuator. The bi-directional Z-shaped electrothermal actuator provides the rectilinear motion in two directions. The novel 3D U-shaped electrothermal actuator offers motion with two degrees of freedom (DOFs) in the plane perpendicular to the movement of the Z-shaped actuator. As a result, each finger possesses 3D mobilities with three DOFs. Each beam of the actuators is heated externally with polyimide films. In this work, the static theoretical thermal-mechanical model of the 3D U-shaped electrothermal actuator is established. Finite-element analyses and experimental tests are conducted to verify and validate the model. With this model, parameter analyses are carried out to provide insight and guidance on further improving the 3D U-shaped actuator. Furthermore, a group of micro-manipulation experiments are conducted to demonstrate the flexibility and versality of the 3D microgripper on manipulate different types of small/micro-objects.
first_indexed 2024-03-10T03:32:58Z
format Article
id doaj.art-1e57b827ec9140dcbaa36b32c07d5af8
institution Directory Open Access Journal
issn 2072-666X
language English
last_indexed 2024-03-10T03:32:58Z
publishDate 2021-12-01
publisher MDPI AG
record_format Article
series Micromachines
spelling doaj.art-1e57b827ec9140dcbaa36b32c07d5af82023-11-23T09:36:22ZengMDPI AGMicromachines2072-666X2021-12-011212151210.3390/mi12121512Theoretical Thermal-Mechanical Modelling and Experimental Validation of a Three-Dimensional (3D) Electrothermal Microgripper with Three FingersGuoning Si0Liangying Sun1Zhuo Zhang2Xuping Zhang3School of Health Science and Engineering, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Health Science and Engineering, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Modern Posts, Xi’an University of Posts and Telecommunications, Xi’an 710061, ChinaDepartment of Mechanical and Production Engineering, Aarhus University, 8200 Aarhus, DenmarkThis paper presents the theoretical thermal-mechanical modeling and parameter analyses of a novel three-dimensional (3D) electrothermal microgripper with three fingers. Each finger of the microgripper is composed of a bi-directional Z-shaped electrothermal actuator and a 3D U-shaped electrothermal actuator. The bi-directional Z-shaped electrothermal actuator provides the rectilinear motion in two directions. The novel 3D U-shaped electrothermal actuator offers motion with two degrees of freedom (DOFs) in the plane perpendicular to the movement of the Z-shaped actuator. As a result, each finger possesses 3D mobilities with three DOFs. Each beam of the actuators is heated externally with polyimide films. In this work, the static theoretical thermal-mechanical model of the 3D U-shaped electrothermal actuator is established. Finite-element analyses and experimental tests are conducted to verify and validate the model. With this model, parameter analyses are carried out to provide insight and guidance on further improving the 3D U-shaped actuator. Furthermore, a group of micro-manipulation experiments are conducted to demonstrate the flexibility and versality of the 3D microgripper on manipulate different types of small/micro-objects.https://www.mdpi.com/2072-666X/12/12/1512thermal-mechanical modeling3D U-shaped electrothermal actuatorbi-directional Z-shaped electrothermal actuator3D microgripperparameter analysismicro-manipulation
spellingShingle Guoning Si
Liangying Sun
Zhuo Zhang
Xuping Zhang
Theoretical Thermal-Mechanical Modelling and Experimental Validation of a Three-Dimensional (3D) Electrothermal Microgripper with Three Fingers
Micromachines
thermal-mechanical modeling
3D U-shaped electrothermal actuator
bi-directional Z-shaped electrothermal actuator
3D microgripper
parameter analysis
micro-manipulation
title Theoretical Thermal-Mechanical Modelling and Experimental Validation of a Three-Dimensional (3D) Electrothermal Microgripper with Three Fingers
title_full Theoretical Thermal-Mechanical Modelling and Experimental Validation of a Three-Dimensional (3D) Electrothermal Microgripper with Three Fingers
title_fullStr Theoretical Thermal-Mechanical Modelling and Experimental Validation of a Three-Dimensional (3D) Electrothermal Microgripper with Three Fingers
title_full_unstemmed Theoretical Thermal-Mechanical Modelling and Experimental Validation of a Three-Dimensional (3D) Electrothermal Microgripper with Three Fingers
title_short Theoretical Thermal-Mechanical Modelling and Experimental Validation of a Three-Dimensional (3D) Electrothermal Microgripper with Three Fingers
title_sort theoretical thermal mechanical modelling and experimental validation of a three dimensional 3d electrothermal microgripper with three fingers
topic thermal-mechanical modeling
3D U-shaped electrothermal actuator
bi-directional Z-shaped electrothermal actuator
3D microgripper
parameter analysis
micro-manipulation
url https://www.mdpi.com/2072-666X/12/12/1512
work_keys_str_mv AT guoningsi theoreticalthermalmechanicalmodellingandexperimentalvalidationofathreedimensional3delectrothermalmicrogripperwiththreefingers
AT liangyingsun theoreticalthermalmechanicalmodellingandexperimentalvalidationofathreedimensional3delectrothermalmicrogripperwiththreefingers
AT zhuozhang theoreticalthermalmechanicalmodellingandexperimentalvalidationofathreedimensional3delectrothermalmicrogripperwiththreefingers
AT xupingzhang theoreticalthermalmechanicalmodellingandexperimentalvalidationofathreedimensional3delectrothermalmicrogripperwiththreefingers