Research on Fault Diagnosis of Wind Turbine Gearbox with Snowflake Graph and Deep Learning Algorithm

Wind power generation is one of the important development projects for renewable energy worldwide. As wind turbines operate in harsh environments, failure of the wind turbines often occurs, thus leading to lower power generation efficiency and high maintenance cost. Earlier detection of the fault ty...

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Main Authors: Meng-Hui Wang, Fu-Hao Chen, Shiue-Der Lu
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/3/1416
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author Meng-Hui Wang
Fu-Hao Chen
Shiue-Der Lu
author_facet Meng-Hui Wang
Fu-Hao Chen
Shiue-Der Lu
author_sort Meng-Hui Wang
collection DOAJ
description Wind power generation is one of the important development projects for renewable energy worldwide. As wind turbines operate in harsh environments, failure of the wind turbines often occurs, thus leading to lower power generation efficiency and high maintenance cost. Earlier detection of the fault type can reduce the maintenance cost. This study proposed a hybrid recognition algorithm based on the symmetrized dot pattern (SDP) and convolutional neural network (CNN) for wind turbine gearbox fault diagnoses. In addition to a fault-free type, four fault types were discussed in this paper, including gear rustiness, broken tooth, wear, and aging. A vibration sensor was used for measurement. The original vibration signals of the gearbox were captured by a NI-9234 high-speed data acquisition card, filtered by a fast Fourier transform, and imported into the SDP to create the snowflake image features. Afterward, CNN diagnosed the gearbox fault type. There were 1500 test data in this study. A total of 200 data items for each fault type were used as training samples, and 100 data of each type were used as test samples. The test result shows that the training accuracy was 98.8%. The proposed method can diagnose the fault condition of the gearbox effectively and identify the fault type of the gearbox accurately. This is favorable for the quick maintenance of wind turbines.
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spelling doaj.art-1f2e1853900f4450b89bf5ab96eace6d2023-11-16T16:05:07ZengMDPI AGApplied Sciences2076-34172023-01-01133141610.3390/app13031416Research on Fault Diagnosis of Wind Turbine Gearbox with Snowflake Graph and Deep Learning AlgorithmMeng-Hui Wang0Fu-Hao Chen1Shiue-Der Lu2Department of Electrical Engineering, National Chin-Yi University of Technology, Taichung 411, TaiwanDepartment of Electrical Engineering, National Chin-Yi University of Technology, Taichung 411, TaiwanDepartment of Electrical Engineering, National Chin-Yi University of Technology, Taichung 411, TaiwanWind power generation is one of the important development projects for renewable energy worldwide. As wind turbines operate in harsh environments, failure of the wind turbines often occurs, thus leading to lower power generation efficiency and high maintenance cost. Earlier detection of the fault type can reduce the maintenance cost. This study proposed a hybrid recognition algorithm based on the symmetrized dot pattern (SDP) and convolutional neural network (CNN) for wind turbine gearbox fault diagnoses. In addition to a fault-free type, four fault types were discussed in this paper, including gear rustiness, broken tooth, wear, and aging. A vibration sensor was used for measurement. The original vibration signals of the gearbox were captured by a NI-9234 high-speed data acquisition card, filtered by a fast Fourier transform, and imported into the SDP to create the snowflake image features. Afterward, CNN diagnosed the gearbox fault type. There were 1500 test data in this study. A total of 200 data items for each fault type were used as training samples, and 100 data of each type were used as test samples. The test result shows that the training accuracy was 98.8%. The proposed method can diagnose the fault condition of the gearbox effectively and identify the fault type of the gearbox accurately. This is favorable for the quick maintenance of wind turbines.https://www.mdpi.com/2076-3417/13/3/1416gearboxconvolutional neural networkssymmetrized dot patternwind turbine
spellingShingle Meng-Hui Wang
Fu-Hao Chen
Shiue-Der Lu
Research on Fault Diagnosis of Wind Turbine Gearbox with Snowflake Graph and Deep Learning Algorithm
Applied Sciences
gearbox
convolutional neural networks
symmetrized dot pattern
wind turbine
title Research on Fault Diagnosis of Wind Turbine Gearbox with Snowflake Graph and Deep Learning Algorithm
title_full Research on Fault Diagnosis of Wind Turbine Gearbox with Snowflake Graph and Deep Learning Algorithm
title_fullStr Research on Fault Diagnosis of Wind Turbine Gearbox with Snowflake Graph and Deep Learning Algorithm
title_full_unstemmed Research on Fault Diagnosis of Wind Turbine Gearbox with Snowflake Graph and Deep Learning Algorithm
title_short Research on Fault Diagnosis of Wind Turbine Gearbox with Snowflake Graph and Deep Learning Algorithm
title_sort research on fault diagnosis of wind turbine gearbox with snowflake graph and deep learning algorithm
topic gearbox
convolutional neural networks
symmetrized dot pattern
wind turbine
url https://www.mdpi.com/2076-3417/13/3/1416
work_keys_str_mv AT menghuiwang researchonfaultdiagnosisofwindturbinegearboxwithsnowflakegraphanddeeplearningalgorithm
AT fuhaochen researchonfaultdiagnosisofwindturbinegearboxwithsnowflakegraphanddeeplearningalgorithm
AT shiuederlu researchonfaultdiagnosisofwindturbinegearboxwithsnowflakegraphanddeeplearningalgorithm