Computer Simulations of Injection Process of Elements Used in Electromechanical Devices

This paper presents the computer simulations of the injection process of elements used in electromechanical devices and an analysis of the impact of the injection molding process parameters on the quality of moldings. The study of the process was performed in Autodesk Simulation Moldflow Insight 202...

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Main Authors: Adam Gnatowski, Agnieszka Kijo-Kleczkowska, Jaroslaw Krzywanski, Przemyslaw Lemanski, Elzbieta Kopciuszewska
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/7/2511
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author Adam Gnatowski
Agnieszka Kijo-Kleczkowska
Jaroslaw Krzywanski
Przemyslaw Lemanski
Elzbieta Kopciuszewska
author_facet Adam Gnatowski
Agnieszka Kijo-Kleczkowska
Jaroslaw Krzywanski
Przemyslaw Lemanski
Elzbieta Kopciuszewska
author_sort Adam Gnatowski
collection DOAJ
description This paper presents the computer simulations of the injection process of elements used in electromechanical devices and an analysis of the impact of the injection molding process parameters on the quality of moldings. The study of the process was performed in Autodesk Simulation Moldflow Insight 2021. The setting of the injection process of the detail must be based on the material and process technological card data and knowledge of the injection molding machine work. The supervision of production quality in the case of injection moldings is based on the information and requirements received from the customer. The main goal of the analysis is to answer the question: how to properly set up the process of filling the mold cavities in order to meet the quality requirements of the presented molding. In this paper, the simulation was compared with the real process. It is extremely important to optimize the injection, including synchronizing all process parameters. Incorrectly selected values of the parameters may lead to product defects, leading to losses and destruction of raw materials, and unnecessary energy consumption connected with the process.
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spelling doaj.art-1f3a9d553b6f4da4997d02a4eb5860452023-11-30T23:33:09ZengMDPI AGMaterials1996-19442022-03-01157251110.3390/ma15072511Computer Simulations of Injection Process of Elements Used in Electromechanical DevicesAdam Gnatowski0Agnieszka Kijo-Kleczkowska1Jaroslaw Krzywanski2Przemyslaw Lemanski3Elzbieta Kopciuszewska4Faculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, 42-201 Czestochowa, PolandFaculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, 42-201 Czestochowa, PolandFaculty of Science and Technology, Jan Dlugosz University in Czestochowa, 42-200 Czestochowa, PolandFaculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, 42-201 Czestochowa, PolandFaculty of Art, Technology and Communication, Vistula University, 02-787 Warsaw, PolandThis paper presents the computer simulations of the injection process of elements used in electromechanical devices and an analysis of the impact of the injection molding process parameters on the quality of moldings. The study of the process was performed in Autodesk Simulation Moldflow Insight 2021. The setting of the injection process of the detail must be based on the material and process technological card data and knowledge of the injection molding machine work. The supervision of production quality in the case of injection moldings is based on the information and requirements received from the customer. The main goal of the analysis is to answer the question: how to properly set up the process of filling the mold cavities in order to meet the quality requirements of the presented molding. In this paper, the simulation was compared with the real process. It is extremely important to optimize the injection, including synchronizing all process parameters. Incorrectly selected values of the parameters may lead to product defects, leading to losses and destruction of raw materials, and unnecessary energy consumption connected with the process.https://www.mdpi.com/1996-1944/15/7/2511computer simulationsinjection molding processprocess parameters
spellingShingle Adam Gnatowski
Agnieszka Kijo-Kleczkowska
Jaroslaw Krzywanski
Przemyslaw Lemanski
Elzbieta Kopciuszewska
Computer Simulations of Injection Process of Elements Used in Electromechanical Devices
Materials
computer simulations
injection molding process
process parameters
title Computer Simulations of Injection Process of Elements Used in Electromechanical Devices
title_full Computer Simulations of Injection Process of Elements Used in Electromechanical Devices
title_fullStr Computer Simulations of Injection Process of Elements Used in Electromechanical Devices
title_full_unstemmed Computer Simulations of Injection Process of Elements Used in Electromechanical Devices
title_short Computer Simulations of Injection Process of Elements Used in Electromechanical Devices
title_sort computer simulations of injection process of elements used in electromechanical devices
topic computer simulations
injection molding process
process parameters
url https://www.mdpi.com/1996-1944/15/7/2511
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