Wear state recognition of mechanical equipment based on stacked denoised auto-encoding network

Wear state recognition of mechanical equipment can be realized by image recognition of ferrography image of wear particle, but ferrography image of wear particle recognition based on machine learning has more manual intervention and poor universality. In order to solve the above problems, a wear sta...

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Main Authors: FAN Hongwei, MA Ningge, ZHANG Xuhui, GAO Shuoqi, CAO Xiangang, MA Hongwei
Format: Article
Language:zho
Published: Editorial Department of Industry and Mine Automation 2020-11-01
Series:Gong-kuang zidonghua
Subjects:
Online Access:http://www.gkzdh.cn/article/doi/10.13272/j.issn.1671-251x.17633
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author FAN Hongwei
MA Ningge
ZHANG Xuhui
GAO Shuoqi
CAO Xiangang
MA Hongwei
author_facet FAN Hongwei
MA Ningge
ZHANG Xuhui
GAO Shuoqi
CAO Xiangang
MA Hongwei
author_sort FAN Hongwei
collection DOAJ
description Wear state recognition of mechanical equipment can be realized by image recognition of ferrography image of wear particle, but ferrography image of wear particle recognition based on machine learning has more manual intervention and poor universality. In order to solve the above problems, a wear state recognition method of mechanical equipment based on stacked denoised auto-encoding network was proposed. Multiple denoised auto-encoding networks are stacked, that is, the output of hidden layer of upper-level denoised auto-encoding network is taken as the input of the next-level denoised auto-encoding network, and Softmax classifier is added after hidden layer of the last level denoised auto-encoding network, so as to construct the stacked denoised auto-encoding network. The ferrography images of wear particle are used for unsupervised pre-training of stacked denoised auto-encoding network, network parameters are optimized by supervised fine-tuning, and ferrography images of wear particle are classified to achieve intelligent wear state recognition of mechanical equipment. The experimental results show that the stacked denoised auto-encoding network achieves the best performance when activation function is Relu, optimizer is Adam and learning rate is 0.001, and recognition accuracy is 98.43%.
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spelling doaj.art-1ff848e076be410bad5aceb02665a28c2022-12-22T01:09:51ZzhoEditorial Department of Industry and Mine AutomationGong-kuang zidonghua1671-251X2020-11-01461161110.13272/j.issn.1671-251x.17633Wear state recognition of mechanical equipment based on stacked denoised auto-encoding networkFAN HongweiMA NinggeZHANG XuhuiGAO ShuoqiCAO XiangangMA HongweiWear state recognition of mechanical equipment can be realized by image recognition of ferrography image of wear particle, but ferrography image of wear particle recognition based on machine learning has more manual intervention and poor universality. In order to solve the above problems, a wear state recognition method of mechanical equipment based on stacked denoised auto-encoding network was proposed. Multiple denoised auto-encoding networks are stacked, that is, the output of hidden layer of upper-level denoised auto-encoding network is taken as the input of the next-level denoised auto-encoding network, and Softmax classifier is added after hidden layer of the last level denoised auto-encoding network, so as to construct the stacked denoised auto-encoding network. The ferrography images of wear particle are used for unsupervised pre-training of stacked denoised auto-encoding network, network parameters are optimized by supervised fine-tuning, and ferrography images of wear particle are classified to achieve intelligent wear state recognition of mechanical equipment. The experimental results show that the stacked denoised auto-encoding network achieves the best performance when activation function is Relu, optimizer is Adam and learning rate is 0.001, and recognition accuracy is 98.43%.http://www.gkzdh.cn/article/doi/10.13272/j.issn.1671-251x.17633mechanical equipmentwear state recognitionferrography image of wear particlestacked denoised auto-encoding network
spellingShingle FAN Hongwei
MA Ningge
ZHANG Xuhui
GAO Shuoqi
CAO Xiangang
MA Hongwei
Wear state recognition of mechanical equipment based on stacked denoised auto-encoding network
Gong-kuang zidonghua
mechanical equipment
wear state recognition
ferrography image of wear particle
stacked denoised auto-encoding network
title Wear state recognition of mechanical equipment based on stacked denoised auto-encoding network
title_full Wear state recognition of mechanical equipment based on stacked denoised auto-encoding network
title_fullStr Wear state recognition of mechanical equipment based on stacked denoised auto-encoding network
title_full_unstemmed Wear state recognition of mechanical equipment based on stacked denoised auto-encoding network
title_short Wear state recognition of mechanical equipment based on stacked denoised auto-encoding network
title_sort wear state recognition of mechanical equipment based on stacked denoised auto encoding network
topic mechanical equipment
wear state recognition
ferrography image of wear particle
stacked denoised auto-encoding network
url http://www.gkzdh.cn/article/doi/10.13272/j.issn.1671-251x.17633
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AT maningge wearstaterecognitionofmechanicalequipmentbasedonstackeddenoisedautoencodingnetwork
AT zhangxuhui wearstaterecognitionofmechanicalequipmentbasedonstackeddenoisedautoencodingnetwork
AT gaoshuoqi wearstaterecognitionofmechanicalequipmentbasedonstackeddenoisedautoencodingnetwork
AT caoxiangang wearstaterecognitionofmechanicalequipmentbasedonstackeddenoisedautoencodingnetwork
AT mahongwei wearstaterecognitionofmechanicalequipmentbasedonstackeddenoisedautoencodingnetwork