Internet of Things: Development Intelligent Programmable IoT Controller for Emerging Industry Applications

The Internet of Things (IoT) has become critical to the implementation of Industry 4.0. The successful operation of smart manufacturing depends on the ability to connect everything together. In this research, we applied the TOC (Theory of Constraints) to develop a wireless Wi-Fi intelligent programm...

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Main Authors: Ti-An Chen, Shu-Chuan Chen, William Tang, Bo-Tsang Chen
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/14/5138
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author Ti-An Chen
Shu-Chuan Chen
William Tang
Bo-Tsang Chen
author_facet Ti-An Chen
Shu-Chuan Chen
William Tang
Bo-Tsang Chen
author_sort Ti-An Chen
collection DOAJ
description The Internet of Things (IoT) has become critical to the implementation of Industry 4.0. The successful operation of smart manufacturing depends on the ability to connect everything together. In this research, we applied the TOC (Theory of Constraints) to develop a wireless Wi-Fi intelligent programmable IoT controller that can be connected to and easily control PLCs. By applying the TOC-focused thinking steps to break through their original limitations, the development process guides the user to use the powerful and simple flow language process control syntax to efficiently connect to PLCs and realize the full range of IoT applications. Finally, this research uses oil–water mixer equipment as the target of continuous improvement and verification. The verification results meet the requirements of the default function. The IoT controller developed in this research uses a marine boiler to illustrate the application. The successful development of flow control language by TOC in this research will enable academic research on PLC-derivative applications. The results of this research will help more SMEs to move into smart manufacturing and the new realm of Industry 4.0.
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spelling doaj.art-204ee475f9a44f30ab1ca11c118e95882023-12-01T22:39:43ZengMDPI AGSensors1424-82202022-07-012214513810.3390/s22145138Internet of Things: Development Intelligent Programmable IoT Controller for Emerging Industry ApplicationsTi-An Chen0Shu-Chuan Chen1William Tang2Bo-Tsang Chen3Department of Business Administration, JinWen University of Science & Technology, New Taipei City 231307, TaiwanDepartment of Business Administration, JinWen University of Science & Technology, New Taipei City 231307, TaiwanCollege of Management, National Taipei University of Technology, Taipei 10608, TaiwanSuncre Smart Auto Technology Co., Ltd., Tainan 70815, TaiwanThe Internet of Things (IoT) has become critical to the implementation of Industry 4.0. The successful operation of smart manufacturing depends on the ability to connect everything together. In this research, we applied the TOC (Theory of Constraints) to develop a wireless Wi-Fi intelligent programmable IoT controller that can be connected to and easily control PLCs. By applying the TOC-focused thinking steps to break through their original limitations, the development process guides the user to use the powerful and simple flow language process control syntax to efficiently connect to PLCs and realize the full range of IoT applications. Finally, this research uses oil–water mixer equipment as the target of continuous improvement and verification. The verification results meet the requirements of the default function. The IoT controller developed in this research uses a marine boiler to illustrate the application. The successful development of flow control language by TOC in this research will enable academic research on PLC-derivative applications. The results of this research will help more SMEs to move into smart manufacturing and the new realm of Industry 4.0.https://www.mdpi.com/1424-8220/22/14/5138sensor informationInternet of Things (IoT)programmable logic controller (PLC)smart manufacturingTheory of Constraints (TOC)
spellingShingle Ti-An Chen
Shu-Chuan Chen
William Tang
Bo-Tsang Chen
Internet of Things: Development Intelligent Programmable IoT Controller for Emerging Industry Applications
Sensors
sensor information
Internet of Things (IoT)
programmable logic controller (PLC)
smart manufacturing
Theory of Constraints (TOC)
title Internet of Things: Development Intelligent Programmable IoT Controller for Emerging Industry Applications
title_full Internet of Things: Development Intelligent Programmable IoT Controller for Emerging Industry Applications
title_fullStr Internet of Things: Development Intelligent Programmable IoT Controller for Emerging Industry Applications
title_full_unstemmed Internet of Things: Development Intelligent Programmable IoT Controller for Emerging Industry Applications
title_short Internet of Things: Development Intelligent Programmable IoT Controller for Emerging Industry Applications
title_sort internet of things development intelligent programmable iot controller for emerging industry applications
topic sensor information
Internet of Things (IoT)
programmable logic controller (PLC)
smart manufacturing
Theory of Constraints (TOC)
url https://www.mdpi.com/1424-8220/22/14/5138
work_keys_str_mv AT tianchen internetofthingsdevelopmentintelligentprogrammableiotcontrollerforemergingindustryapplications
AT shuchuanchen internetofthingsdevelopmentintelligentprogrammableiotcontrollerforemergingindustryapplications
AT williamtang internetofthingsdevelopmentintelligentprogrammableiotcontrollerforemergingindustryapplications
AT botsangchen internetofthingsdevelopmentintelligentprogrammableiotcontrollerforemergingindustryapplications