The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell Anode

The solid oxide fuel cell (SOFC) anode is often composed of nickel (Ni) and yttria-stabilized zirconia (YSZ). The yttria is added in small quantities (e.g., 8 mol %) to maintain the crystallographic structure throughout the operating temperatures (e.g., room-temperature to >800 °C). The YSZ skele...

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Main Authors: Thomas M. M. Heenan, Antonis Vamvakeros, Chun Tan, Donal P. Finegan, Sohrab R. Daemi, Simon D. M. Jacques, Andrew M. Beale, Marco Di Michiel, Dan J. L. Brett, Paul R. Shearing
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Crystals
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Online Access:https://www.mdpi.com/2073-4352/10/10/941
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author Thomas M. M. Heenan
Antonis Vamvakeros
Chun Tan
Donal P. Finegan
Sohrab R. Daemi
Simon D. M. Jacques
Andrew M. Beale
Marco Di Michiel
Dan J. L. Brett
Paul R. Shearing
author_facet Thomas M. M. Heenan
Antonis Vamvakeros
Chun Tan
Donal P. Finegan
Sohrab R. Daemi
Simon D. M. Jacques
Andrew M. Beale
Marco Di Michiel
Dan J. L. Brett
Paul R. Shearing
author_sort Thomas M. M. Heenan
collection DOAJ
description The solid oxide fuel cell (SOFC) anode is often composed of nickel (Ni) and yttria-stabilized zirconia (YSZ). The yttria is added in small quantities (e.g., 8 mol %) to maintain the crystallographic structure throughout the operating temperatures (e.g., room-temperature to >800 °C). The YSZ skeleton provides a constraining structural support that inhibits degradation mechanisms such as Ni agglomeration and thermal expansion miss-match between the anode and electrolyte layers. Within this structure, the Ni is deposited in the oxide form and then reduced during start-up; however, exposure to oxygen (e.g., during gasket failure) readily re-oxidizes the Ni back to NiO, impeding electrochemical performance and introducing complex structural stresses. In this work, we correlate lab-based X-ray computed tomography using zone plate focusing optics, with X-ray synchrotron diffraction computed tomography to explore the crystal structure of a partially re-oxidized Ni/NiO-YSZ electrode. These state-of-the-art techniques expose several novel findings: non-isotropic YSZ lattice distributions; the presence of monoclinic zirconia around the oxidation boundary; and metallic strain complications in the presence of variable yttria content. This work provides evidence that the reduction–oxidation processes may destabilize the YSZ structure, producing monoclinic zirconia and microscopic YSZ strain, which has implications upon the electrode’s mechanical integrity and thus lifetime of the SOFC.
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spelling doaj.art-2050c8a85b3e4ba5a44d601e5465822d2023-11-20T17:22:07ZengMDPI AGCrystals2073-43522020-10-01101094110.3390/cryst10100941The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell AnodeThomas M. M. Heenan0Antonis Vamvakeros1Chun Tan2Donal P. Finegan3Sohrab R. Daemi4Simon D. M. Jacques5Andrew M. Beale6Marco Di Michiel7Dan J. L. Brett8Paul R. Shearing9The Electrochemical Innovation Lab, Department of Chemical Engineering, UCL, London WC1E 7JE, UKFinden Limited, Merchant House, 5 East St Helens Street, Abingdon OX14 5EG, UKThe Electrochemical Innovation Lab, Department of Chemical Engineering, UCL, London WC1E 7JE, UKNational Renewable Energy Laboratory, 15013 Denver W Parkway, Golden, CO 80401, USAThe Electrochemical Innovation Lab, Department of Chemical Engineering, UCL, London WC1E 7JE, UKFinden Limited, Merchant House, 5 East St Helens Street, Abingdon OX14 5EG, UKFinden Limited, Merchant House, 5 East St Helens Street, Abingdon OX14 5EG, UKESRF–The European Synchrotron, 71 Avenue des Martyrs, 38000 Grenoble, FranceThe Electrochemical Innovation Lab, Department of Chemical Engineering, UCL, London WC1E 7JE, UKThe Electrochemical Innovation Lab, Department of Chemical Engineering, UCL, London WC1E 7JE, UKThe solid oxide fuel cell (SOFC) anode is often composed of nickel (Ni) and yttria-stabilized zirconia (YSZ). The yttria is added in small quantities (e.g., 8 mol %) to maintain the crystallographic structure throughout the operating temperatures (e.g., room-temperature to >800 °C). The YSZ skeleton provides a constraining structural support that inhibits degradation mechanisms such as Ni agglomeration and thermal expansion miss-match between the anode and electrolyte layers. Within this structure, the Ni is deposited in the oxide form and then reduced during start-up; however, exposure to oxygen (e.g., during gasket failure) readily re-oxidizes the Ni back to NiO, impeding electrochemical performance and introducing complex structural stresses. In this work, we correlate lab-based X-ray computed tomography using zone plate focusing optics, with X-ray synchrotron diffraction computed tomography to explore the crystal structure of a partially re-oxidized Ni/NiO-YSZ electrode. These state-of-the-art techniques expose several novel findings: non-isotropic YSZ lattice distributions; the presence of monoclinic zirconia around the oxidation boundary; and metallic strain complications in the presence of variable yttria content. This work provides evidence that the reduction–oxidation processes may destabilize the YSZ structure, producing monoclinic zirconia and microscopic YSZ strain, which has implications upon the electrode’s mechanical integrity and thus lifetime of the SOFC.https://www.mdpi.com/2073-4352/10/10/941X-raydiffractioncomputed tomographySOFCfuel cellanode
spellingShingle Thomas M. M. Heenan
Antonis Vamvakeros
Chun Tan
Donal P. Finegan
Sohrab R. Daemi
Simon D. M. Jacques
Andrew M. Beale
Marco Di Michiel
Dan J. L. Brett
Paul R. Shearing
The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell Anode
Crystals
X-ray
diffraction
computed tomography
SOFC
fuel cell
anode
title The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell Anode
title_full The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell Anode
title_fullStr The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell Anode
title_full_unstemmed The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell Anode
title_short The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell Anode
title_sort detection of monoclinic zirconia and non uniform 3d crystallographic strain in a re oxidized ni ysz solid oxide fuel cell anode
topic X-ray
diffraction
computed tomography
SOFC
fuel cell
anode
url https://www.mdpi.com/2073-4352/10/10/941
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