Lightweight Design of Variable-Stiffness Cylinders with Reduced Imperfection Sensitivity Enabled by Continuous Tow Shearing and Machine Learning

The present study investigates how to apply continuous tow shearing (CTS) in a manufacturable design parameterization to obtain reduced imperfection sensitivity in lightweight, cylindrical shell designs. The asymptotic nonlinear method developed by Koiter is applied to predict the post-buckled stiff...

Full description

Bibliographic Details
Main Authors: Rogério R. dos Santos, Saullo G. P. Castro
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/12/4117
_version_ 1797484925466705920
author Rogério R. dos Santos
Saullo G. P. Castro
author_facet Rogério R. dos Santos
Saullo G. P. Castro
author_sort Rogério R. dos Santos
collection DOAJ
description The present study investigates how to apply continuous tow shearing (CTS) in a manufacturable design parameterization to obtain reduced imperfection sensitivity in lightweight, cylindrical shell designs. The asymptotic nonlinear method developed by Koiter is applied to predict the post-buckled stiffness, whose index is constrained to be positive in the optimal design, together with a minimum design load. The performance of three machine learning methods, namely, Support Vector Machine, Kriging, and Random Forest, are compared as drivers to the optimization towards lightweight designs. The new methodology consists of contributions in the areas of problem modeling, the selection of machine learning strategies, and an optimization formulation that results in optimal designs around the compromise frontier between mass and stiffness. The proposed ML-based framework proved to be able to solve the inverse problem for which a target design load is given as input, returning as output lightweight designs with reduced imperfection sensitivity. The results obtained are compatible with the existing literature where hoop-oriented reinforcements were added to obtain reduced imperfection sensitivity in composite cylinders.
first_indexed 2024-03-09T23:11:26Z
format Article
id doaj.art-207cd86e358848d5a8e91c55ed9ccbd0
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-09T23:11:26Z
publishDate 2022-06-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-207cd86e358848d5a8e91c55ed9ccbd02023-11-23T17:42:52ZengMDPI AGMaterials1996-19442022-06-011512411710.3390/ma15124117Lightweight Design of Variable-Stiffness Cylinders with Reduced Imperfection Sensitivity Enabled by Continuous Tow Shearing and Machine LearningRogério R. dos Santos0Saullo G. P. Castro1Division of Mechanical Engineering, Aeronautics Institute of Technology, São José dos Campos 12228-900, BrazilFaculty of Aerospace Engineering, Delft University of Technology, 2629 HS Delft, The NetherlandsThe present study investigates how to apply continuous tow shearing (CTS) in a manufacturable design parameterization to obtain reduced imperfection sensitivity in lightweight, cylindrical shell designs. The asymptotic nonlinear method developed by Koiter is applied to predict the post-buckled stiffness, whose index is constrained to be positive in the optimal design, together with a minimum design load. The performance of three machine learning methods, namely, Support Vector Machine, Kriging, and Random Forest, are compared as drivers to the optimization towards lightweight designs. The new methodology consists of contributions in the areas of problem modeling, the selection of machine learning strategies, and an optimization formulation that results in optimal designs around the compromise frontier between mass and stiffness. The proposed ML-based framework proved to be able to solve the inverse problem for which a target design load is given as input, returning as output lightweight designs with reduced imperfection sensitivity. The results obtained are compatible with the existing literature where hoop-oriented reinforcements were added to obtain reduced imperfection sensitivity in composite cylinders.https://www.mdpi.com/1996-1944/15/12/4117bucklingpost-bucklingimperfectionimperfection sensitivityfilament windingsupport vector machine
spellingShingle Rogério R. dos Santos
Saullo G. P. Castro
Lightweight Design of Variable-Stiffness Cylinders with Reduced Imperfection Sensitivity Enabled by Continuous Tow Shearing and Machine Learning
Materials
buckling
post-buckling
imperfection
imperfection sensitivity
filament winding
support vector machine
title Lightweight Design of Variable-Stiffness Cylinders with Reduced Imperfection Sensitivity Enabled by Continuous Tow Shearing and Machine Learning
title_full Lightweight Design of Variable-Stiffness Cylinders with Reduced Imperfection Sensitivity Enabled by Continuous Tow Shearing and Machine Learning
title_fullStr Lightweight Design of Variable-Stiffness Cylinders with Reduced Imperfection Sensitivity Enabled by Continuous Tow Shearing and Machine Learning
title_full_unstemmed Lightweight Design of Variable-Stiffness Cylinders with Reduced Imperfection Sensitivity Enabled by Continuous Tow Shearing and Machine Learning
title_short Lightweight Design of Variable-Stiffness Cylinders with Reduced Imperfection Sensitivity Enabled by Continuous Tow Shearing and Machine Learning
title_sort lightweight design of variable stiffness cylinders with reduced imperfection sensitivity enabled by continuous tow shearing and machine learning
topic buckling
post-buckling
imperfection
imperfection sensitivity
filament winding
support vector machine
url https://www.mdpi.com/1996-1944/15/12/4117
work_keys_str_mv AT rogeriordossantos lightweightdesignofvariablestiffnesscylinderswithreducedimperfectionsensitivityenabledbycontinuoustowshearingandmachinelearning
AT saullogpcastro lightweightdesignofvariablestiffnesscylinderswithreducedimperfectionsensitivityenabledbycontinuoustowshearingandmachinelearning