Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT Sukuntex

Quality control needs to be done to face industrial competition. PT. Sukuntex is a textile industry that produces fabrics, one of which is polyester with 58% production from the total fabric production. PT. Sukuntex has a make to order fabric production system, the company carries out quality contro...

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Main Authors: Laelatul Fitria, Dina Tauhida, Akh Sokhibi
Format: Article
Language:Indonesian
Published: Universitas Pembangunan Nasional "Veteran" Yogyakarta 2023-06-01
Series:OPSI
Subjects:
Online Access:http://jurnal.upnyk.ac.id/index.php/opsi/article/view/6786
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author Laelatul Fitria
Dina Tauhida
Akh Sokhibi
author_facet Laelatul Fitria
Dina Tauhida
Akh Sokhibi
author_sort Laelatul Fitria
collection DOAJ
description Quality control needs to be done to face industrial competition. PT. Sukuntex is a textile industry that produces fabrics, one of which is polyester with 58% production from the total fabric production. PT. Sukuntex has a make to order fabric production system, the company carries out quality control by inspecting every fabric produced in the quality control division. In this study, an analysis of polyester fabric quality control using the six sigma method with the DMAI (Define-Measure-Analyze-Improve) steps to determine the DPMO value, the company's sigma level, the causes of defects, and improvements. The results of this study found 3 dominant defects based on the Pareto diagram, namely thin thickness, sparse, and dirty oil. In calculating the DPMO value, the result is 49,825.15 meters with the sigma value obtained is 3.15. The sigma value can increase with quality improvement. Therefore, the causes of defects were analyzed using a fishbone diagram which resulted in human, machine, method, and environmental factors. FMEA-AHP method for improvement priorities, where FMEA analyzes the ranking of the causes of defects, then prioritizes improvement based on weights with AHP. Improvement plan using the 5W+1H method at the improve stage.
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spelling doaj.art-20aac23934ad4924b888260260647ee42023-06-29T04:02:32ZindUniversitas Pembangunan Nasional "Veteran" YogyakartaOPSI1693-21022686-23522023-06-0116111012010.31315/opsi.v16i1.67864847Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT SukuntexLaelatul Fitria0Dina Tauhida1Akh Sokhibi2Universitas Muria KudusUniversitas Muria KudusUniversitas Muria KudusQuality control needs to be done to face industrial competition. PT. Sukuntex is a textile industry that produces fabrics, one of which is polyester with 58% production from the total fabric production. PT. Sukuntex has a make to order fabric production system, the company carries out quality control by inspecting every fabric produced in the quality control division. In this study, an analysis of polyester fabric quality control using the six sigma method with the DMAI (Define-Measure-Analyze-Improve) steps to determine the DPMO value, the company's sigma level, the causes of defects, and improvements. The results of this study found 3 dominant defects based on the Pareto diagram, namely thin thickness, sparse, and dirty oil. In calculating the DPMO value, the result is 49,825.15 meters with the sigma value obtained is 3.15. The sigma value can increase with quality improvement. Therefore, the causes of defects were analyzed using a fishbone diagram which resulted in human, machine, method, and environmental factors. FMEA-AHP method for improvement priorities, where FMEA analyzes the ranking of the causes of defects, then prioritizes improvement based on weights with AHP. Improvement plan using the 5W+1H method at the improve stage.http://jurnal.upnyk.ac.id/index.php/opsi/article/view/6786quality control, six sigma, dmai, fmea, ahp
spellingShingle Laelatul Fitria
Dina Tauhida
Akh Sokhibi
Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT Sukuntex
OPSI
quality control, six sigma, dmai, fmea, ahp
title Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT Sukuntex
title_full Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT Sukuntex
title_fullStr Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT Sukuntex
title_full_unstemmed Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT Sukuntex
title_short Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT Sukuntex
title_sort quality control with six sigma method to minimize polyester fabric product defects at pt sukuntex
topic quality control, six sigma, dmai, fmea, ahp
url http://jurnal.upnyk.ac.id/index.php/opsi/article/view/6786
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AT dinatauhida qualitycontrolwithsixsigmamethodtominimizepolyesterfabricproductdefectsatptsukuntex
AT akhsokhibi qualitycontrolwithsixsigmamethodtominimizepolyesterfabricproductdefectsatptsukuntex