Recovery of Graphite and Cathode Active Materials from Spent Lithium-Ion Batteries by Applying Two Pretreatment Methods and Flotation Combined with a Rapid Analysis Technique

This work investigates the comprehensive recycling of graphite and cathode active materials (LiNi<sub>0.6</sub>Mn<sub>0.2</sub>Co<sub>0.2</sub>O<sub>2</sub>, abbreviated as NMC) from spent lithium-ion batteries via pretreatment and flotation. Specific...

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Main Authors: Hao Qiu, Christoph Peschel, Martin Winter, Sascha Nowak, Johanna Köthe, Daniel Goldmann
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/4/677
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author Hao Qiu
Christoph Peschel
Martin Winter
Sascha Nowak
Johanna Köthe
Daniel Goldmann
author_facet Hao Qiu
Christoph Peschel
Martin Winter
Sascha Nowak
Johanna Köthe
Daniel Goldmann
author_sort Hao Qiu
collection DOAJ
description This work investigates the comprehensive recycling of graphite and cathode active materials (LiNi<sub>0.6</sub>Mn<sub>0.2</sub>Co<sub>0.2</sub>O<sub>2</sub>, abbreviated as NMC) from spent lithium-ion batteries via pretreatment and flotation. Specific analytical methods (SPME-GC-MS and Py-GC-MS) were utilized to identify and trace the relevant influencing factors. Two different pretreatment methods, which are Fenton oxidation and roasting, were investigated with respect to their influence on the flotation effectiveness. As a result, for NMC cathode active materials, a recovery of 90% and a maximum grade of 83% were obtained by the optimized roasting and flotation. Meanwhile, a graphite grade of 77% in the froth product was achieved, with a graphite recovery of 75%. By using SPME-GC-MS and Py-GC-MS analyses, it could be shown that, in an optimized process, an effective destruction/removal of the electrolyte and binder residues can be reached. The applied analytical tools could be integrated into the workflow, which enabled process control in terms of the pretreatment sufficiency and achievable separation in the subsequent flotation.
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spelling doaj.art-20ddf5f5ae024c04a8d83a168c0b27702023-12-03T13:43:20ZengMDPI AGMetals2075-47012022-04-0112467710.3390/met12040677Recovery of Graphite and Cathode Active Materials from Spent Lithium-Ion Batteries by Applying Two Pretreatment Methods and Flotation Combined with a Rapid Analysis TechniqueHao Qiu0Christoph Peschel1Martin Winter2Sascha Nowak3Johanna Köthe4Daniel Goldmann5Institute of Mineral and Waste Processing, Waste Disposal and Geomechanics (IFAD), Clausthal University of Technology, Walther-Nernst-Str. 9, 38678 Clausthal-Zellerfeld, GermanyMEET Battery Research Center, University of Münster, Corrensstr. 46, 48149 Münster, GermanyMEET Battery Research Center, University of Münster, Corrensstr. 46, 48149 Münster, GermanyMEET Battery Research Center, University of Münster, Corrensstr. 46, 48149 Münster, GermanyInstitute of Mineral and Waste Processing, Waste Disposal and Geomechanics (IFAD), Clausthal University of Technology, Walther-Nernst-Str. 9, 38678 Clausthal-Zellerfeld, GermanyInstitute of Mineral and Waste Processing, Waste Disposal and Geomechanics (IFAD), Clausthal University of Technology, Walther-Nernst-Str. 9, 38678 Clausthal-Zellerfeld, GermanyThis work investigates the comprehensive recycling of graphite and cathode active materials (LiNi<sub>0.6</sub>Mn<sub>0.2</sub>Co<sub>0.2</sub>O<sub>2</sub>, abbreviated as NMC) from spent lithium-ion batteries via pretreatment and flotation. Specific analytical methods (SPME-GC-MS and Py-GC-MS) were utilized to identify and trace the relevant influencing factors. Two different pretreatment methods, which are Fenton oxidation and roasting, were investigated with respect to their influence on the flotation effectiveness. As a result, for NMC cathode active materials, a recovery of 90% and a maximum grade of 83% were obtained by the optimized roasting and flotation. Meanwhile, a graphite grade of 77% in the froth product was achieved, with a graphite recovery of 75%. By using SPME-GC-MS and Py-GC-MS analyses, it could be shown that, in an optimized process, an effective destruction/removal of the electrolyte and binder residues can be reached. The applied analytical tools could be integrated into the workflow, which enabled process control in terms of the pretreatment sufficiency and achievable separation in the subsequent flotation.https://www.mdpi.com/2075-4701/12/4/677flotationFenton oxidationthermal pretreatmentlithium-ion batteryrecyclinggraphite
spellingShingle Hao Qiu
Christoph Peschel
Martin Winter
Sascha Nowak
Johanna Köthe
Daniel Goldmann
Recovery of Graphite and Cathode Active Materials from Spent Lithium-Ion Batteries by Applying Two Pretreatment Methods and Flotation Combined with a Rapid Analysis Technique
Metals
flotation
Fenton oxidation
thermal pretreatment
lithium-ion battery
recycling
graphite
title Recovery of Graphite and Cathode Active Materials from Spent Lithium-Ion Batteries by Applying Two Pretreatment Methods and Flotation Combined with a Rapid Analysis Technique
title_full Recovery of Graphite and Cathode Active Materials from Spent Lithium-Ion Batteries by Applying Two Pretreatment Methods and Flotation Combined with a Rapid Analysis Technique
title_fullStr Recovery of Graphite and Cathode Active Materials from Spent Lithium-Ion Batteries by Applying Two Pretreatment Methods and Flotation Combined with a Rapid Analysis Technique
title_full_unstemmed Recovery of Graphite and Cathode Active Materials from Spent Lithium-Ion Batteries by Applying Two Pretreatment Methods and Flotation Combined with a Rapid Analysis Technique
title_short Recovery of Graphite and Cathode Active Materials from Spent Lithium-Ion Batteries by Applying Two Pretreatment Methods and Flotation Combined with a Rapid Analysis Technique
title_sort recovery of graphite and cathode active materials from spent lithium ion batteries by applying two pretreatment methods and flotation combined with a rapid analysis technique
topic flotation
Fenton oxidation
thermal pretreatment
lithium-ion battery
recycling
graphite
url https://www.mdpi.com/2075-4701/12/4/677
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