Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites
Due to the challenges associated with using crude oil-derived phenolic- or thermoplastics-based materials, agro-based composites have been used as alternative abrasive grains for abrasive tool manufacturing. This paper examines the morphology and physico-mechanical properties of resin-bonded palm k...
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Faculty of Engineering and Technology
2022-12-01
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Series: | Nigerian Journal of Technological Development |
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Online Access: | https://www.journal.njtd.com.ng/index.php/njtd/article/view/1157 |
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author | H. A. Ajimotokan A. A. Samuel T. K. Ajiboye T. S. Ogedengbe I. O. Alabi |
author_facet | H. A. Ajimotokan A. A. Samuel T. K. Ajiboye T. S. Ogedengbe I. O. Alabi |
author_sort | H. A. Ajimotokan |
collection | DOAJ |
description |
Due to the challenges associated with using crude oil-derived phenolic- or thermoplastics-based materials, agro-based composites have been used as alternative abrasive grains for abrasive tool manufacturing. This paper examines the morphology and physico-mechanical properties of resin-bonded palm kernel shell (PKS) and coconut shell (CNS) grain-based sandpaper composites and their wear performance. The PKS and CNS were collected, pulverised and screened into 250 and 500 µm grainsizes and mixed at ratios of 1:1, 1:2 and 2:1, respectively. Methyl-ethyl-ketone-peroxide and cobalt naphthalene of 1.5 wt. % each were utilised as hardener and catalyst, respectively for proper bonding of the aggregates with unsaturated polyester resin of compositions 12, 15, 18, 21 and 24 wt. %, respectively. To produce the sandpaper samples, the aggregates were compacted at a pressure of 15 MPa and the samples were cured and their morphology, mechanical, and wear properties were investigated.The shatter index, hardness, and compressive strength varied from 66.36% to 95.76%, 6.52 to 11.3 HRB, and 4.41 to 7.24 MPa, respectively. The wear resistance varied from 0.94 to 1.54 mg/m at 50 oC, and 1.02 to 2.09 mg/m at 150 oC. The properties of the aggregates made from PKS and CNS were found to have much influence on the performance parameters of sandpaper composites.
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issn | 2437-2110 |
language | English |
last_indexed | 2024-04-10T00:21:47Z |
publishDate | 2022-12-01 |
publisher | Faculty of Engineering and Technology |
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series | Nigerian Journal of Technological Development |
spelling | doaj.art-20df945e10be4380aeb53ef30b3747412023-03-15T22:32:43ZengFaculty of Engineering and TechnologyNigerian Journal of Technological Development2437-21102022-12-01194Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper CompositesH. A. Ajimotokan0A. A. Samuel1T. K. Ajiboye2T. S. Ogedengbe3I. O. Alabi4University of IlorinDepartment of Mechanical Engineering, University of Ilorin, Ilorin, NigeriaDepartment of Mechanical Engineering, University of Ilorin, Ilorin, NigeriaDepartment of Mechanical Engineering, Elizade University, Ilara-Mokin, NigeriaDepartment of Mechanical Engineering, Elizade University, Ilara-Mokin, Nigeria Due to the challenges associated with using crude oil-derived phenolic- or thermoplastics-based materials, agro-based composites have been used as alternative abrasive grains for abrasive tool manufacturing. This paper examines the morphology and physico-mechanical properties of resin-bonded palm kernel shell (PKS) and coconut shell (CNS) grain-based sandpaper composites and their wear performance. The PKS and CNS were collected, pulverised and screened into 250 and 500 µm grainsizes and mixed at ratios of 1:1, 1:2 and 2:1, respectively. Methyl-ethyl-ketone-peroxide and cobalt naphthalene of 1.5 wt. % each were utilised as hardener and catalyst, respectively for proper bonding of the aggregates with unsaturated polyester resin of compositions 12, 15, 18, 21 and 24 wt. %, respectively. To produce the sandpaper samples, the aggregates were compacted at a pressure of 15 MPa and the samples were cured and their morphology, mechanical, and wear properties were investigated.The shatter index, hardness, and compressive strength varied from 66.36% to 95.76%, 6.52 to 11.3 HRB, and 4.41 to 7.24 MPa, respectively. The wear resistance varied from 0.94 to 1.54 mg/m at 50 oC, and 1.02 to 2.09 mg/m at 150 oC. The properties of the aggregates made from PKS and CNS were found to have much influence on the performance parameters of sandpaper composites. https://www.journal.njtd.com.ng/index.php/njtd/article/view/1157Agro-residuesAgro-based abrasiveBio-compositeSandpaper compositesPerformance indices |
spellingShingle | H. A. Ajimotokan A. A. Samuel T. K. Ajiboye T. S. Ogedengbe I. O. Alabi Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites Nigerian Journal of Technological Development Agro-residues Agro-based abrasive Bio-composite Sandpaper composites Performance indices |
title | Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites |
title_full | Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites |
title_fullStr | Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites |
title_full_unstemmed | Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites |
title_short | Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites |
title_sort | morphology and physico mechanical properties of resin bonded palm kernel shell and coconut shell grain based sandpaper composites |
topic | Agro-residues Agro-based abrasive Bio-composite Sandpaper composites Performance indices |
url | https://www.journal.njtd.com.ng/index.php/njtd/article/view/1157 |
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