Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites

Due to the challenges associated with using crude oil-derived phenolic- or thermoplastics-based materials, agro-based composites have been used as alternative abrasive grains for abrasive tool manufacturing. This paper examines the morphology and physico-mechanical properties of resin-bonded palm k...

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Main Authors: H. A. Ajimotokan, A. A. Samuel, T. K. Ajiboye, T. S. Ogedengbe, I. O. Alabi
Format: Article
Language:English
Published: Faculty of Engineering and Technology 2022-12-01
Series:Nigerian Journal of Technological Development
Subjects:
Online Access:https://www.journal.njtd.com.ng/index.php/njtd/article/view/1157
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author H. A. Ajimotokan
A. A. Samuel
T. K. Ajiboye
T. S. Ogedengbe
I. O. Alabi
author_facet H. A. Ajimotokan
A. A. Samuel
T. K. Ajiboye
T. S. Ogedengbe
I. O. Alabi
author_sort H. A. Ajimotokan
collection DOAJ
description Due to the challenges associated with using crude oil-derived phenolic- or thermoplastics-based materials, agro-based composites have been used as alternative abrasive grains for abrasive tool manufacturing. This paper examines the morphology and physico-mechanical properties of resin-bonded palm kernel shell (PKS) and coconut shell (CNS) grain-based sandpaper composites and their wear performance. The PKS and CNS were collected, pulverised and screened into 250 and 500 µm grainsizes and mixed at ratios of 1:1, 1:2 and 2:1, respectively. Methyl-ethyl-ketone-peroxide and cobalt naphthalene of 1.5 wt. % each were utilised as hardener and catalyst, respectively for proper bonding of the aggregates with unsaturated polyester resin of compositions 12, 15, 18, 21 and 24 wt. %, respectively. To produce the sandpaper samples, the aggregates were compacted at a pressure of 15 MPa and the samples were cured and their morphology, mechanical, and wear properties were investigated.The shatter index, hardness, and compressive strength varied from 66.36% to 95.76%, 6.52 to 11.3 HRB, and 4.41 to 7.24 MPa, respectively. The wear resistance varied from 0.94 to 1.54 mg/m at 50 oC, and 1.02 to 2.09 mg/m at 150 oC. The properties of the aggregates made from PKS and CNS were found to have much influence on the performance parameters of sandpaper composites.
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spelling doaj.art-20df945e10be4380aeb53ef30b3747412023-03-15T22:32:43ZengFaculty of Engineering and TechnologyNigerian Journal of Technological Development2437-21102022-12-01194Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper CompositesH. A. Ajimotokan0A. A. Samuel1T. K. Ajiboye2T. S. Ogedengbe3I. O. Alabi4University of IlorinDepartment of Mechanical Engineering, University of Ilorin, Ilorin, NigeriaDepartment of Mechanical Engineering, University of Ilorin, Ilorin, NigeriaDepartment of Mechanical Engineering, Elizade University, Ilara-Mokin, NigeriaDepartment of Mechanical Engineering, Elizade University, Ilara-Mokin, Nigeria Due to the challenges associated with using crude oil-derived phenolic- or thermoplastics-based materials, agro-based composites have been used as alternative abrasive grains for abrasive tool manufacturing. This paper examines the morphology and physico-mechanical properties of resin-bonded palm kernel shell (PKS) and coconut shell (CNS) grain-based sandpaper composites and their wear performance. The PKS and CNS were collected, pulverised and screened into 250 and 500 µm grainsizes and mixed at ratios of 1:1, 1:2 and 2:1, respectively. Methyl-ethyl-ketone-peroxide and cobalt naphthalene of 1.5 wt. % each were utilised as hardener and catalyst, respectively for proper bonding of the aggregates with unsaturated polyester resin of compositions 12, 15, 18, 21 and 24 wt. %, respectively. To produce the sandpaper samples, the aggregates were compacted at a pressure of 15 MPa and the samples were cured and their morphology, mechanical, and wear properties were investigated.The shatter index, hardness, and compressive strength varied from 66.36% to 95.76%, 6.52 to 11.3 HRB, and 4.41 to 7.24 MPa, respectively. The wear resistance varied from 0.94 to 1.54 mg/m at 50 oC, and 1.02 to 2.09 mg/m at 150 oC. The properties of the aggregates made from PKS and CNS were found to have much influence on the performance parameters of sandpaper composites. https://www.journal.njtd.com.ng/index.php/njtd/article/view/1157Agro-residuesAgro-based abrasiveBio-compositeSandpaper compositesPerformance indices
spellingShingle H. A. Ajimotokan
A. A. Samuel
T. K. Ajiboye
T. S. Ogedengbe
I. O. Alabi
Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites
Nigerian Journal of Technological Development
Agro-residues
Agro-based abrasive
Bio-composite
Sandpaper composites
Performance indices
title Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites
title_full Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites
title_fullStr Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites
title_full_unstemmed Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites
title_short Morphology and Physico-Mechanical Properties of Resin-bonded Palm Kernel Shell and Coconut Shell Grain-based Sandpaper Composites
title_sort morphology and physico mechanical properties of resin bonded palm kernel shell and coconut shell grain based sandpaper composites
topic Agro-residues
Agro-based abrasive
Bio-composite
Sandpaper composites
Performance indices
url https://www.journal.njtd.com.ng/index.php/njtd/article/view/1157
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AT aasamuel morphologyandphysicomechanicalpropertiesofresinbondedpalmkernelshellandcoconutshellgrainbasedsandpapercomposites
AT tkajiboye morphologyandphysicomechanicalpropertiesofresinbondedpalmkernelshellandcoconutshellgrainbasedsandpapercomposites
AT tsogedengbe morphologyandphysicomechanicalpropertiesofresinbondedpalmkernelshellandcoconutshellgrainbasedsandpapercomposites
AT ioalabi morphologyandphysicomechanicalpropertiesofresinbondedpalmkernelshellandcoconutshellgrainbasedsandpapercomposites