Mechanical characteristics of laser-deposited sandwich structures and quasi-homogeneous alloys of Fe-Cu system

The laser metal deposition approach implements a unique opportunity for controlling the fabrication of functionally graded and sandwich structures from different metal powders for artificial physical properties management. In this study, the quasi-homogeneous alloys were fabricated by the simultaneo...

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Main Authors: Konstantin I. Makarenko, Stepan D. Konev, Oleg N. Dubinin, Igor V. Shishkovsky
Format: Article
Language:English
Published: Elsevier 2022-12-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127522009352
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author Konstantin I. Makarenko
Stepan D. Konev
Oleg N. Dubinin
Igor V. Shishkovsky
author_facet Konstantin I. Makarenko
Stepan D. Konev
Oleg N. Dubinin
Igor V. Shishkovsky
author_sort Konstantin I. Makarenko
collection DOAJ
description The laser metal deposition approach implements a unique opportunity for controlling the fabrication of functionally graded and sandwich structures from different metal powders for artificial physical properties management. In this study, the quasi-homogeneous alloys were fabricated by the simultaneous feed of bronze and steel powders from different feeders of the LMD installation and the gradient structures by alternating deposition of the materials. The resulting alloys consisted of 50 wt% − 50 wt% and 25 wt% − 75 wt% non-gradient bronze-steel parts and sandwich structures of alternating 250-μm-height steel and bronze layers. The alloy based on aluminum bronze demonstrated the highest ultimate tensile strength (838.6 MPa). Its yield stress amounted to 665 MPa, strain-to-fracture – 0.035, Poisson’s ratio – 0.23, and modulus of resilience – 1.03 MJ/m3. A digital image correlation approach was applied to study the character of major strain distribution in the fabricated specimens and localizations of strain concentrators and compare them with all specimens’ failure areas. Fractography analysis showed a predominantly brittle character of failure. Investigated materials are expected to be applied as interface regions of Fe-Cu system functionally graded structures.
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spelling doaj.art-20e7d41567b94c6eb1b39a1e9b2aa0cb2022-12-22T04:22:52ZengElsevierMaterials & Design0264-12752022-12-01224111313Mechanical characteristics of laser-deposited sandwich structures and quasi-homogeneous alloys of Fe-Cu systemKonstantin I. Makarenko0Stepan D. Konev1Oleg N. Dubinin2Igor V. Shishkovsky3Additive Manufacturing Laboratory, CMT, Skolkovo Institute of Science and Technology, Bolshoy Boulevard 30, bld. 1, Moscow 121205, Russian Federation; Corresponding author.Additive Manufacturing Laboratory, CMT, Skolkovo Institute of Science and Technology, Bolshoy Boulevard 30, bld. 1, Moscow 121205, Russian FederationAdditive Manufacturing Laboratory, CMT, Skolkovo Institute of Science and Technology, Bolshoy Boulevard 30, bld. 1, Moscow 121205, Russian Federation; World-Class Research Center «Advanced Digital Technologies», Saint Petersburg State Marine Technical University, Lostmanskaya Street 3, Saint Petersburg 190121, Russian FederationAdditive Manufacturing Laboratory, CMT, Skolkovo Institute of Science and Technology, Bolshoy Boulevard 30, bld. 1, Moscow 121205, Russian FederationThe laser metal deposition approach implements a unique opportunity for controlling the fabrication of functionally graded and sandwich structures from different metal powders for artificial physical properties management. In this study, the quasi-homogeneous alloys were fabricated by the simultaneous feed of bronze and steel powders from different feeders of the LMD installation and the gradient structures by alternating deposition of the materials. The resulting alloys consisted of 50 wt% − 50 wt% and 25 wt% − 75 wt% non-gradient bronze-steel parts and sandwich structures of alternating 250-μm-height steel and bronze layers. The alloy based on aluminum bronze demonstrated the highest ultimate tensile strength (838.6 MPa). Its yield stress amounted to 665 MPa, strain-to-fracture – 0.035, Poisson’s ratio – 0.23, and modulus of resilience – 1.03 MJ/m3. A digital image correlation approach was applied to study the character of major strain distribution in the fabricated specimens and localizations of strain concentrators and compare them with all specimens’ failure areas. Fractography analysis showed a predominantly brittle character of failure. Investigated materials are expected to be applied as interface regions of Fe-Cu system functionally graded structures.http://www.sciencedirect.com/science/article/pii/S0264127522009352Laser metal deposition (LMD)Functionally graded materials (FGM)Sandwich structuresHeterogeneous Fe-Cu system alloysDigital image correlation (DIC)
spellingShingle Konstantin I. Makarenko
Stepan D. Konev
Oleg N. Dubinin
Igor V. Shishkovsky
Mechanical characteristics of laser-deposited sandwich structures and quasi-homogeneous alloys of Fe-Cu system
Materials & Design
Laser metal deposition (LMD)
Functionally graded materials (FGM)
Sandwich structures
Heterogeneous Fe-Cu system alloys
Digital image correlation (DIC)
title Mechanical characteristics of laser-deposited sandwich structures and quasi-homogeneous alloys of Fe-Cu system
title_full Mechanical characteristics of laser-deposited sandwich structures and quasi-homogeneous alloys of Fe-Cu system
title_fullStr Mechanical characteristics of laser-deposited sandwich structures and quasi-homogeneous alloys of Fe-Cu system
title_full_unstemmed Mechanical characteristics of laser-deposited sandwich structures and quasi-homogeneous alloys of Fe-Cu system
title_short Mechanical characteristics of laser-deposited sandwich structures and quasi-homogeneous alloys of Fe-Cu system
title_sort mechanical characteristics of laser deposited sandwich structures and quasi homogeneous alloys of fe cu system
topic Laser metal deposition (LMD)
Functionally graded materials (FGM)
Sandwich structures
Heterogeneous Fe-Cu system alloys
Digital image correlation (DIC)
url http://www.sciencedirect.com/science/article/pii/S0264127522009352
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